408-4050 Datasheet, PDF (2/6 Pages) Tyco Electronics – Crimp Quality Monitor

408-4050
3. INSTALLATION
3.1. Mounting the Base Plate Sensor (Figure 2)
DANGER
To avoid personal injury, disconnect all power to the
terminating machine and to the Crimp Quality
STOP Monitor before performing the following operations.
1. Remove the existing base plate assembly from
the terminating machine.
2. Remove all components from the existing base
plate assembly, and install them in the same
locations on the base plate sensor assembly
supplied with the CQM Adapter.
3. Clean the mounting surface, then install the new
base plate sensor assembly on the terminating
machine.
4. Check the alignment of the base plate with the
terminating machine ram.
5. Make alignment corrections, if necessary.
6. Check the shut height.
7. If shut height corrections are necessary, use the
supplied shims.
NOTE
i
To check the shut height or if shut height
corrections are necessary, refer to the appropriate
machine manual.
NOTE
i
If installing a new ram (see Paragraph 3.2), check
the shut height after installing the new ram.
Base Plate Sensor Assembly
3.2. Replacing the Ram and Gib
Early Model "G" Terminating Machines do not have
the mounting features needed for the CQM Adapter.
These machines will have to have the ram and a gib
replaced (included in PN 1-122990-0). For those units
that have the proper mounting features, skip to
Paragraph 3.3, Installing Position Sensor Kit.
DANGER
STOP
To avoid personal injury, disconnect all power to the
Model "G" Terminating Machine and to the Crimp
Quality Monitor before performing the following
operations.
NOTE
i
If your Model "G" Terminating Machine is not an
auto-adjust unit, skip to Step 4.
1. Remove the terminating machine top cover.
2. Disconnect the auto-adjust subassembly.
3. Remove the auto-adjust subassembly.
4. Remove the gibs.
5. Remove the ram.
6. Remove the components from the old ram
assembly and install them in the same locations on
the new ram.
7. Install the new ram assembly into the terminating
unit.
8. Replace the left-side (when facing terminating
unit) gib with the new gib and re-install the existing
right-side gib.
NOTE
i
If your Model "G" Terminating Machine is not an
auto-adjust unit, skip to Step 12.
9. Install the auto-adjust subassembly (check the
shaft alignment).
10. Re-connect the auto-adjust subassembly.
11. Replace the top cover.
12. Check the shut height.
13. If shut height corrections are necessary, use the
supplied shims.
NOTE
i
To check the shut height or if shut height
corrections are necessary, refer to the appropriate
machine customer manual.
Model “G” Terminating
Machine (Ref)
Figure 2
3.3. Installing Position Sensor Kit (Figure 3)
DANGER
To avoid personal injury, disconnect all power to the
terminating machine and to the Crimp Quality
STOP Monitor before performing the following operations.
Rev E
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