1-207303-3 Datasheet, PDF (29/51 Pages) Tyco Electronics – AMP Circular Connectors for Commercial Signal & Power Applications

AMP Circular Connectors for
Note: All part numbers
Commercial Signal and Power Applications ^{are RoHS Compliant.}
Signal Contacts
Size 20 DF,
Precision Formed,
Crimp Contacts
With Insulation Support
Contact Size—20
Pin Diameter—.040 [1.02]
*Test Current—7.5 ampere
(Single contact, free-air test current;
not to be construed as contact rating
current. Use only for testing.)
*Note: Total current capacity of each
contact in any given connector is
dependent on the heat rise resulting
from the combination of electrical loads
of all contacts in the connector
arrangement and the maximum ambient
temperature in which the connector will
be operating. See page 8.
.085
[2.16]
Dia.
Max.
.390
[9.91]
.575
[14.61]
.0400^±.0015
[1.02^±0.034]
Dia.
.150
[3.81]
Localized Gold Plate Area
Pin
Pin
Socket
Material
Pin Body—Brass
Socket—Phosphor bronze
.555
[14.1]
.370
[9.34]
.085
[2.16]
Dia.
Max.
Contact Finish
A—Select gold flash over nickel
on entire contact, with additional
.000030 [0.00076] gold on
mating end
B—Duplex plated .000030
[0.00076] gold on mating end, tin
on termination end, with entire
contact nickel underplated
C—Gold flash over nickel on entire
contact
D—Duplex plated gold flash on
mating end, tin on termination end,
with entire contact nickel
underplated
Related Product Data
Application Tooling—Pages 76-79
Technical Documents—Page 80
Product Specification—108-40005
Insertion/Extraction Tool
Part No. 91285-1
Instruction Sheet—408-9404
This tool includes interchangeable
tips to Insert/Extract:
Size 22, 28-22 AWG
[0.08-0.03 mm²] Crimp Contacts
Size 20, 28-20 AWG [0.08-0.6 mm²]
Crimp and Solder Cup Contacts
Size 20, Posted Contacts
Socket
.100
[2.54]
Localized Gold Plate Area
Wire
Size
Range
28-24
AWG
[0.08-0.2
mm²]
26-22
AWG
[0.12-0.4
mm²]
24-20
AWG
[0.2-0.6
mm²]
Ins. Contact
Dia. Code
Max. Finish
A
.040
B
1.02 _C
D
A
.060
1.52
B
D
A
.050
B
1.27 _C
D
A
.060
B
1.52 _C
D
Contact Part Nos.
Pin
Socket
Strip Form Loose Piece Strip Form Loose Piece
Tooling
Strip Form
Applicator^††
Hand
Tool
Color
Code
(Loose
Piece)
66507-3
1658540-4
66507-4
1658540-1
66507-9
1658540-5
1-66507-0
1658540-2
66505-3
1658538-2
66505-4
1658538-3
66505-9
—
1-66505-0
5-66505-9
466423-□^††
or 466901-1^††
91503-1⁵
Blue
Dot
or 1016015-1^††
66682-2
5066682-9
5066682-6
66682-4
66683-2
—
1-5066683-0
—
5066683-7
66683-4
—
—
466758-2^††
or 466963-1^††
or 567804-1^††
91549-1⁵
Black
Dot
745254-2
1658544-2
745254-3
1658544-3
745254-6
1658544-1
745254-7
1-745254-6
745253-2
1658543-2
745253-3
1658543-3
745253-6
1658543-1
745253-7
1-745253-6
466968-1^††
or 567036-^{□†â€} 
91525-1⁵
Yellow
Dot
or 567849-1^††
66506-3
1658539-1
66506-4
1658539-2
66506-9
1658539-3
1-66506-0
1658539-4
66504-3
1658537-3
66504-4
1658537-1
66504-9
1658537-4
1-66504-0
1658537-2
466422-^{□†â€} 
or 466900-1^††
or 567801-1^††
91503-1⁵
Red
Dot
or 1016002-1^††
5_{To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT)}
Assembly, order SAHT Adapter Part No 217201-1, Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1
(without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated).
††For complete information on AMP Strip Form Applicators for fully automatic and semiautomatic machines,
contact Technical Support.
Note: Commercial PRO-CRIMPER III Maintenance and Repair Hand Tool for Wire Size 28-24 AWG [0.08-0.2 mm²]
(Ins. Dia. Max. .040 [1.02]), and Wire Size 24-20 AWG [0.2-0.6 mm²] (Ins. Dia. Max. .060 [1.52])—Part No. 58448-2.
Note: Die Set Part No. 58448-3 can be adapted for use with the 626 Pneumatic Tool System.
Catalog 82021
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
29
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341