1-207303-3 Datasheet, PDF (17/51 Pages) Tyco Electronics – AMP Circular Connectors for Commercial Signal & Power Applications

AMP Circular Connectors for
Note: All part numbers
Commercial Signal and Power Applications ^{are RoHS Compliant.}
Type III+, Crimp, Snap-In
Signal Contacts
[.0625
+.0010
–.0020
Dia.
[ ] 1.588^{+–00..002551}
Pin Body ^{Spring, Stainless Steel}
Spring,
Stainless Steel
Pin
.390
[9.91]
Min.
Ferrule, Brass,
Nickel Flash
.113 Max.
[2.87] Dia.
Socket
Material and Finish — See chart.
Contact Body—Brass or phosphor bronze
Retention Spring—Stainless steel
Pin
Application Tooling—Pages 76-79
Technical Documents
114-10004 Application Specification
108-10042 Product Specification
.530^±.010
[13.46^±0.25]
Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡ ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Wire Size
Range
AWG
mm²
Ins.
Dia.
Range
Contact
Finish
Strip Form
Contact No.
Pin
Socket
Loose Piece
Contact No.
Pin
Socket
Tooling Part No.
Loose Piece
Hand Tool
Strip Form
Applicators
30-28
0.05-0.09
30-26
0.05-0.15
26-24
0.12-0.2
24-20
0.2-0.6
.015-.030
0.38-0.76
.040-.060¹
1.02-1.52
.014-.030¹
0.36-0.76
.035-.055¹
0.89-1.40
.040-.080¹
1.02-2.03
.060-.120 ⁵
1.52-3.05
Gold/Nickel²
Sel. Gold/Nickel³
Bright Tin
Gold/Nickel²
Sel. Gold/Nickel³
Gold/Nickel²
Sel. Gold/Nickel³
Bright Tin
Gold/Nickel²
Sel. Gold/Nickel³
Sel. Gold/Nickel⁴
Bright Tin
Gold/Nickel²
Sel. Gold/Nickel³
Sel. Gold/Nickel⁴
Bright Tin
Sel. Gold/Nickel³
788085-3
788085-1
1-66425-2
66425-7
66425-8
66393-7
66393-8
1-66106-5
66106-7
66106-8
—
2-66102-5
66102-8
66102-9
2-66102-2
—
1-66564-2
66564-8
788088-2
788088-1
1-66424-1
66424-7
66424-8
66394-7
66394-8
1-66108-5
66108-7
66108-8
66108-1
3-66104-0
66104-8
66104-9
2-66104-3
66104-1
1-66563-1
66563-8
—
788085-4
—
66429-3
66429-4
—
66406-4
1-66107-1
66107-3
66107-4
—
1-66103-8
66103-3
66103-4
1-66103-2
—
66566-7
66566-4
—
788088-3
—
66428-3
66428-4
—
66405-4
1-66109-7
66109-3
66109-4
66109-1
1-66105-9
66105-3
66105-4
1-66105-3
66105-1
66565-7
66565-4
90716-1
91515-1⁶
90225-2 ⁶
91515-1⁶
or
58495-1*
91515-1⁶
or
58495-1*
91542-1⁶
567867-1***
or 567947-1***
or 680602-□***
466598-□***
466585-3***
466321-□***
or
466908-2***
466323-□***
or
466907-2***
466383-4***
or 466979-1***
or 567363-□***
18-16
0.8-1.4
18-14
0.8-2.0
.080-.100¹
2.03-2.54
.080-.100¹
2.03-2.54
.080-.100¹
2.03-2.54
.110-.150 ⁵
2.79-3.81
Bright Tin
Gold/Nickel²
Sel. Gold/Nickel³
Sel. Gold/Nickel⁴
Bright Tin
Gold/Nickel²
Sel. Gold/Nickel³
Sel. Gold/Nickel⁴
Bright Tin
Gold/Nickel²
Sel. Gold/Nickel³
Sel. Gold/Nickel⁴
Bright Tin
Sel. Gold/Nickel³
1-66332-4
66332-7
66332-8
—
1-66098-9^S
1-66098-8
66098-8
66098-9
66098-6
1-66359-4
1-66359-5
66359-9
1-66359-0
1-66359-2
—
66597-8
66597-2
1-66331-4
66331-7
66331-8
66331-2
1-66100-9
66100-8
66100-9
—
1-66358-6
1-66358-8
66358-9
1-66358-0
1-66358-3
66358-1
66598-9
1-66598-0
66598-2
1-66400-0
66400-3
66400-4
—
1-66099-5
66099-3
66099-4
66099-1
1-66361-2
66361-7
66361-3
66361-4
66361-8
—
66602-8
66602-2
1-66399-0
66399-3
66399-4
66399-2
1-66101-9
66101-3
66101-4
—
1-66360-2
66360-7
66360-3
66360-4
66360-8
66360-1
66601-9
66601-2
91523-1⁶
or
90225-2 ⁶
466324-□***
or
466942-1***
91505-1⁶ or
91523-1⁶ or
58495-1*
466325-^□***
or
466906-1***
91519-1⁶
91521-1⁶
466326-^□***
or
466923-2***
466958-1***
or
567364-□***
1_{Overall insulation crimp diameter, including crimp barrel, must not}
exceed .125 [3.18].
2_{.000015 [0.00038] gold in the mating area over .000050 [0.00127]}
min. nickel.
3_{.000030 [0.00076] gold in the mating area, with gold flash on}
remainder, over .000050 [0.00127] min. nickel.
4_{.000030 [0.00076] gold in the mating area, with gold gradient on}
remainder, over .000050 [0.00127] min. nickel.
5_{Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-}
24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
6_{To use with the 626 Pneumatic Tool: remove crimping head from Straight}
Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1,
Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without),
and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
S_{Standard reeling of strip form contacts.}
*Commercial PRO-CRIMPER II hand tool for field repair only. Note:
Die Set can be adapted for use with 626 Pneumatic Tool System.
Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).
Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
***Call Technical Support for Machine Applicator Part Numbers.
Catalog 82021
Revised 7-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 52-55-1106-0800
C. America: 57-1-254-4444
17
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-208-420-8341