ISL6322 Datasheet, PDF (38/41 Pages) Intersil Corporation – Four-Phase Buck PWM Controller with Integrated MOSFET Drivers and I2C Interface for Intel VR10, VR11, and AMD Applications

ISL6322
For a four-phase design, use Figure 26 to determine the
input-capacitor RMS current requirement set by the duty
cycle, maximum sustained output current (I_O), and the ratio
of the peak-to-peak inductor current (I_L,PP) to I_O. Select a
bulk capacitor with a ripple current rating that will minimize
the total number of input capacitors required to support the
RMS current calculated.
The voltage rating of the capacitors should also be at least
1.25 times greater than the maximum input voltage.
Figures 27 and 28 provide the same input RMS current
information for three-phase and two-phase designs
respectively. Use the same approach for selecting the bulk
capacitor type and number.
0.3
I_L,PP = 0
I_L,PP = 0.25 I_O
I_L,PP = 0.5 I_O
I_L,PP = 0.75 I_O
0.2
0.1
0
0
0.2
0.4
0.6
0.8
1.0
DUTY CYCLE (V_IN/V_O)
FIGURE 27. NORMALIZED INPUT-CAPACITOR RMS
CURRENT FOR 3-PHASE CONVERTER
0.3
0.2
0.1
I_L,PP = 0
I_L,PP = 0.5 I_O
I_L,PP = 0.75 I_O
0
0
0.2
0.4
0.6
0.8
1.0
DUTY CYCLE (V_IN/V_O)
FIGURE 28. NORMALIZED INPUT-CAPACITOR RMS
CURRENT FOR 2-PHASE CONVERTER
Low capacitance, high-frequency ceramic capacitors are
needed in addition to the input bulk capacitors to suppress
leading and falling edge voltage spikes. The spikes result from
the high current slew rate produced by the upper MOSFET
turn on and off. Select low ESL ceramic capacitors and place
one as close as possible to each upper MOSFET drain to
minimize board parasitics and maximize suppression.
Layout Considerations
MOSFETs switch very fast and efficiently. The speed with
which the current transitions from one device to another
causes voltage spikes across the interconnecting
impedances and parasitic circuit elements. These voltage
spikes can degrade efficiency, radiate noise into the circuit
and lead to device overvoltage stress. Careful component
selection, layout, and placement minimizes these voltage
spikes. Consider, as an example, the turnoff transition of the
upper PWM MOSFET. Prior to turnoff, the upper MOSFET
was carrying channel current. During the turnoff, current
stops flowing in the upper MOSFET and is picked up by the
lower MOSFET. Any inductance in the switched current path
generates a large voltage spike during the switching interval.
Careful component selection, tight layout of the critical
components, and short, wide circuit traces minimize the
magnitude of voltage spikes.
There are two sets of critical components in a DC-DC
converter using an ISL6322 controller. The power
components are the most critical because they switch large
amounts of energy. Next are small signal components that
connect to sensitive nodes or supply critical bypassing
current and signal coupling.
The power components should be placed first, which include
the MOSFETs, input and output capacitors, and the inductors. It
is important to have a symmetrical layout for each power train,
preferably with the controller located equidistant from each.
Symmetrical layout allows heat to be dissipated equally
across all power trains. Equidistant placement of the controller
to the first three power trains it controls through the integrated
drivers helps keep the gate drive traces equally short,
resulting in equal trace impedances and similar drive
capability of all sets of MOSFETs.
When placing the MOSFETs, try to keep the source of the
upper FETs and the drain of the lower FETs as close as
thermally possible. Input Bulk capacitors should be placed
close to the drain of the upper FETs and the source of the lower
FETs. Locate the output inductors and output capacitors
between the MOSFETs and the load. The high-frequency input
and output decoupling capacitors (ceramic) should be placed
as close as practicable to the decoupling target, making use of
the shortest connection paths to any internal planes, such as
vias to GND next or on the capacitor solder pad.
The critical small components include the bypass capacitors
for VCC and PVCC, and many of the components
surrounding the controller including the feedback network
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FN6328.0
August 21, 2006