408-2822 Datasheet, PDF (6/7 Pages) TE Connectivity Ltd – Crimping Die Assemblies

408- 2822
Die Closure
Configuration
Suggested Plug Gage Design - Insulation Crimp
GO Dim.
“E”
NO- GO Dim.
“E”
GO
NO
GO
“D”
9.52 [.375] Min.
“F”
DIE SET
DIE CLOSURE DIM’S “D”{
GO
NO- GO
GAGE ELEMENT} DIM’S “E”
GO
NO- GO
“F” DIM
59826--1
0.76 [.030]
1.27 [.050]
0.76--0.77 [.0300--.0303] 1.26--1.27 [.0498--.0500] 4.57 [.180]
59827--1
1.01 [.040]
1.52 [.060]
1.01--1.02 [.0400--.0403] 1.51--1.52 [.0598--.0600] 5.58 [.220]
59828--1
1.62 [.064]
2.13 [.084]
1.62--1.63 [.0640--.0643] 2.12--2.13 [.0838--.0840] 7.36 [.290]
{ Die closure dimensions apply when dies are positioned at gage dimensions as shown in Figure 7B.
} Material -- Tool Steel
Figure 6
Detail “A”
Inspection of
Wire Barrel
Crimping Dies
1.18 [.0465] (Gage Dim.)
Detail “B”
Inspection of
Insulation
Crimping Dies
Wire Barrel Dies
are Bottomed
but Not Under
Pressure
Wire Barrel _Insulation
Crimp Dies _{Crimp Dies}
“GO” Gage Must Pass
Completely Through
the Die Closure
6 of 7
“NO- GO” Gage May
Enter Partially, but Must
Not Pass Completely
Through the Die Closure
Figure 7
Rev B