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408-2822 Datasheet, PDF (1/7 Pages) TE Connectivity Ltd – Crimping Die Assemblies
Crimping Die Assemblies
59826- 1, 59827- 1, and 59828- 1
Instruction Sheet
408- 2822
21 Mar 11 Rev B
Moving
Dies
For complete instructions concerning the related
applicators or machines, refer to the customer
documents supplied with the respective tooling.
These documents will explain further instructions
relative to tooling adjustments, die installation, tape
loading, maintenance, etc.
Read this sheet thoroughly before installing or using
the die assemblies. Reason for revision is provided in
Color Section 8, REVISION SUMMARY.
Code
NOTE Dimensions in this document are in millimeters
i
and [inches]. Figures and illustrations are for
reference only and are not drawn to scale.
Stationary
Dies
DIES
APPLICATOR
(DOCUMENT)
567200- 2
59826- 1
59827- 1
59828- 1
567200- 3
687658- 1
MACHINED
(DOCUMENT)
1901700- [ ] (409- 10078)
354500- [ ] (409- 5842)
1490501- [ ] (409- 10029)
1725900- [ ] (409- 10047)
1725910- [ ] (409- 10027)
1725950- [ ] (409- 10047)
1901700- [ ] (409- 10078)
122500- [ ] (409- 5852)
356500- [ ] (409- 5878)
D Other Tyco Electronic machines may be available. Contact the
Tooling Assistance Center number at the bottom of this page for more
information.
Figure 1
1. INTRODUCTION
This Instruction Sheet (IS) covers the use and care of
Crimping Die Assemblies 59826--1, 59827--1, and
59828--1. See Figure 1. These dies are used to crimp
the PIDG* and PLASTI--GRIP* FASTON* terminals
and splices listed in Figure 2 which are designed to
be used in the various applicators and machines
listed in Figure 1.
2. DESCRIPTION
These die assemblies consists of two stationary dies
and two movable dies. These features allow one set
of dies to crimp the wire barrel while crimping the
insulation simultaneously. See Figure 1.
Refer to Catalogs 82004 and 82042 for complete
product information and features.
DANGER
Avoid personal injury. Always disconnect machine
from power supply when performing adjustments,
die installation or removal, and machine
maintenance. Always keep guards and covers in
place during normal machine operation.
3. WIRE PREPARATION AND CRIMP INSTRUCTIONS
Figure 2 lists the preferred wire strip lengths for
products discussed in this publication. However,
depending on your wire stripping machine adjustment
(strip length) capabilities, wire strip length may be
increased to the nearest 0.8 mm [.031 in.] if
necessary.
CAUTION
!
Do not use wires with nicked or missing
conductor strands.
Refer to the respective machine manual for crimp
instructions.
4. COLOR AND DOT CODE
Dies, terminals, and splices are color--coded for a
given wire range as shown in Figure 2. Color coding
is used as a method of verifying that the correct
combination of die set and terminal or splice was
used.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111
All Rights Reserved
PRODUCT INFORMATION 1--800--522--6752
TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.
*Trademark. Other logos, product and/or Company names may be trademarks of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.te.com
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LOC B