64001-3900 Datasheet, PDF (4/9 Pages) Molex Electronics Ltd. – Hand Crimp Tool Operating Instruction Sheet and Specifications

MCT-8200 Hand Crimp Tool
MILITARY
Wire Size: 4 25.0mm²
Terminal No.
Terminal
Eng No. (REF)
Wire Strip
Length
Insulation
Diameter
Maximum
In mm In mm
19063-0081 F-766-38 .447 11.35 .432 10.97
19063-0082 F-766-56 .447 11.35 .432 10.97
19063-0085 F-767-14 .438 11.13 .432 10.97
19193-0264 F-366-38 .470 11.94 N/A N/A
19193-0267 F-366-56 .470 11.94 N/A N/A
19193-0273 F-367-10 .470 11.94 N/A N/A
19193-0275 F-367-14 .470 11.94 N/A N/A
19193-0281 F-369-12 .470 11.94 N/A N/A
MILITARY
Wire Size: 2 35.0mm²
Terminal No.
Terminal
Eng No. (REF)
Wire Strip
Length
Insulation
Diameter
Maximum
In mm In mm
19063-0093 G-774-12 .495 12.57 .512 13.00
19063-0100 G-775-14 .495 12.57 .512 13.00
19063-0101 G-775-38 .495 12.57 .512 13.00
19193-0302 G-374-76 .505 12.83 N/A N/A
19193-0303 G-375-10 .505 12.83 N/A N/A
19193-0305 G-375-14 .505 12.83 N/A N/A
19193-0307 G-375-38 .505 12.83 N/A N/A
19193-0309 G-375-56 .505 12.83 N/A N/A
OPERATION
JAWS OPEN
Open the tool by first closing the jaws sufficiently for the ratchet
mechanism to release.
Crimping Terminals
1. Insert the terminal in the proper nest (for insulated or bare terminals)
as marked on the tool with the barrel up and centered in the nest.
2. Partially close the tool to hold the terminal securely in place. See
Figure 1.
3. Insert the properly stripped wire into the terminal barrel. See Figure
2. Cycle the tool.
TERMINAL
WIRE
Figure 1
Note: The tamper-proof ratchet action will not release the tool until it has been fully closed.
4. Remove the crimp and inspect for proper crimp location. Molex offers a Crimp Inspection Handbook for closed
barrel industrial product. See our website or contact your sales engineer.
CONDUCTOR
PUNCH/ANVIL
CONDUCTOR
PUNCH/ANVIL
VISUALLY
CENTER
SPLICE
TERMINAL
Figure 2
WIRE
CONDUCTOR
PUNCH/ANVIL
BUTT
SPLICE
WIRE
Figure 3
CONDUCTOR
PUNCH/ANVIL
Doc. No: ATS-640013900 Release Date: 09-26-03
Revision: K
Revision Date: 05-06-08
UNCONTROLLED COPY
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