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408-1662 Datasheet, PDF (7/8 Pages) Tyco Electronics – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.
408-1662
Die Set
Die Set Die Closure Dimensions “A” ‡
GO
NO-GO
Gage Member ‡‡ Dimensions “B”
GO
NO-GO
“C”
Max
“R”
Max
45158-2
.3770
.3830
.3770-.3773
.3829-.3830
.374
.187
45238-2
.2850
.2910
.2850-.2853
.2909-.2910
.170
.085
.45239-2
.3070
.3130
.3070-.3073
.3129-.3130
.180
.090
.45240-2
.3310
.3370
.3310-.3313
.3369-.3370
.220
.110
.45241-2
.3550
.3610
.3550-.3553
.3609-.3610
.280
.140
.45061-3
.1220
.1280
.1220-.1223
.1279-.1280
.100
.050
.45062-3
.1490
.1550
.1490-.1493
.1549-.1550
.090
.045
.45063-3
.1740
.1800
.1740-.1743
.1799-.1800
.090
.045
.45064-3
.1920
.1980
.1920-.1923
.1979-.1980
.160
.060
.45065-3
.2190
.2250
.2190-.2193
.2249-.2250
.110
.055
45066-3
.2340
.2400
.2340-.2343
.2399-.2400
.090
.045
‡ Plug gag.e dimensions apply when dies are bottomed, but not under pressure.
‡‡ Material -- Tool Steel
Figure 14
6. The NO-GO member may enter partially, but
1. Make a test crimp using ferrule, shielded wire
must not pass completely through the die
and ground wire as outlined in Paragraph 2.6,B.
closure.
When this crimp is made, close handles until the
7. If the die closures meet the GO NO-GO gage
conditions, the dies may be considered
ratchet is free, however, DO NOT RELAX
PRESSURE ON TOOL HANDLES.
dimensionally correct. If you find that the die
2. If a .001 or smaller shim can be inserted
closures do not conform with the GO NO-GO
between the bottoming surfaces of the dies. or if
gage conditions, contact your local Tyco
there is no opening whatever, the ratchet is
Electronics field service representative.
considered satisfactory.
3.4. CERTI-CRIMP Tool Ratchet Inspection
The CERTI-Crimp tool ratchet feature on Tyco
Electronics hand tools should be checked to make
certain that the ratchet does not release prematurely
allowing dies to open before they have fully bottomed.
3. If the clearance between the bottoming
surfaces of the dies is greater than .001, the dies
are considered as not bottoming. Contact your
local Tyco Electronics field service
representative.
To check ratchet feature:
Rev A
7 of 8
LOC B