408-8732 Datasheet, PDF (6/8 Pages) Tyco Electronics – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

Suggested Plug Gage Design for
Wire Barrel Section of Crimping Chamber
408-8732
Suggested Plug Gage Design for
Insulation Barrel Section of Crimping Chamber
Die Closure
Configuration
Die Closure
Configuration
WIRE BARREL GAGE
GO
NO-GO
2.768-2.776
[.1090-.1093]
2.918-2.921
[.1149-.1150]
GAGE ELEMENT DIMENSIONS
INSULATION BARREL GAGE
GO
NO-GO
0.762-0.77
[.0300-.0303]
1.267-1.27
[.0499-.0500]
w (Width) (Max)
3.18
[.125]
Figure 7
4. Try to insert the NO-GO element. The NO-GO
element may enter partially, but must not pass
completely through the crimping area.
5. Set insulation adjustment indicator in Position
1. Measure insulation crimping chambers with the
proper GO plug gages in the same manner as
Steps 2 and 3. See Figure 8.
6. With the insulation adjustment indicator in
Position 1, measure the insulation crimping
chambers with the proper NO-GO plug gages.
See Figure 8.
If the crimping areas conform to the gage inspection,
the tool is considered dimensionally correct. If the
crimping areas do not conform to the inspection, the
tool must be repaired. Refer to Section 7,
REPLACEMENT.
Rev A
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