408-8732 Datasheet, PDF (2/8 Pages) Tyco Electronics – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

TERMINAL OR SPLICE
PIDG (Pre-Insulated Diamond Grip Terminal
Wire
Barrel
Insulation
Barrel
Flat Side Strip Length
SIZE
(AWG)
WIRE
INSULATION
DIAMETER
RANGE
408-8732
STRIP
lENGTH
±0.397 [±.016]
CRIMP DOT
CODE
(After Crimping)
22-16
2.03-3.56
[.080-.140]
5.56 [.219]
1
PLASTI-GRIP* Terminal
Color-Coded
22-16
2.03-3.56
[.080-.140]
5.56 [.219]
1
Insulation
PIDG Insulation Restriction Terminal
22
0.97-2.79
[.038-.110]
1
6.75
Equally-Spaced
[.268]
Shaded Stripes
20
1.17-2.79
[.046-.110]
1
18
1.42-2.79
[.056-.110]
1
PIDG Butt Splice
Window Indent
Insulation
22-16
2.03-3.18
[.080-.125]
6.75
[.266]
1
Barrel
Wire Barrel
Figure 2
For detailed information on wire strip lengths and
proper assembly of the connector, refer to the
instructions packaged with the connector.
1. Turn on the SDE 1600 Power Unit and allow
approximately five seconds for the hydraulic
pressure to build up.
2. Open the crimping dies by depressing the
control lever on the power unit.
3. Then position the terminal between the
crimping dies (Figure 4). The terminal is properly
positioned when the tongue of the terminal is
under the locator and the wire barrel is against
the locator.
4. Release the control lever, allowing the dies to
spring shut and hold the terminal in place.
5. nsert stripped wire into terminal until wire butts
against locator. Insert stripped wire into splice
until wire butts against wire stop in splice.
6. Cycle the SDE 1600 Power Unit and hold
momentarily to complete the crimp. The terminal
or splice should be as shown in Figure 5 or
Figure 6.
Rev A
2 of 8