408-9785 Datasheet, PDF (5/6 Pages) Tyco Electronics – This instruction sheet provides instruction on product application and maintenance and inspection

SOLISTRAND Flag Terminal Crimping Dies
408-9785
3. Align the NO–GO element and try to insert it
straight into the same crimping chamber. The
NO–GO element may start entry but must not pass
completely through. If the crimping chamber
conforms to the gage inspection, the dies are
considered dimensionally correct. If not, they must
be replaced. For additional information regarding
the use of a plug gage, refer to Instruction Sheet
408–7424.
4. When finished gaging, return the dies to their
original positions by using a “pressure dump”.
6. REPLACEMENT PARTS
Order replacement parts through your Tyco
Electronics Representative, or call 1–800–526–5142,
or send a facsimile of your purchase order to
1–717–986–7605, or write to:
CUSTOMER SERVICE (38–35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105–3608
CAUTION
!
Do not run the pump through a cycle, thus putting
the dies under pressure.
Dies may also be returned for evaluation and repair.
For die repair service, contact a Tyco Electronics
Representative at 1–800–526–5136.
Die Closure Configuration
B" GO Dim.
C" Dim. Typ
A" Dimension
R"
50.80 [2.000] Typ
R"
B" NO-GO Dim.
TOOL HEAD
(DOCUMENT)
DIE
NUMBER
69067
(408-2454)
48506
48505
48508
48507
48509
48507
48510
48507
48652
48511
48805
48511
48806
48511
48807
48511
DIE CLOSURE
DIMENSION A"
GO
NO-GO
GAGE ELEMENT
DIMENSION B"
GO
NO-GO
DIMENSION
C"
RADIUS R"
2.54 [.1000]
2.692 [.1060]
2.54-2.55
[.1000-.1003]
2.689-2.692
[.1059-.1060]
12.70 [.500]
3.58 [.141]
3.51 [.1380]
3.708 [.1460]
3.505-3.513
[.1380-.1383]
3.705-3.708
[.1459-.1460]
3.96 [.156]
4.14 [.1630]
4.343 [.1710]
4.140-4.147
[.1630-.1633]
4.340-4.343
[.1709-.1710]
11.099 [.4370]
4.76 [.187]
4.953 [.1950]
5.156 [.2030]
4.953-4.960
[.1950-.1953]
5.153-5.156
[.2029-.2030]
5.94 [.234]
6.172 [.2430]
6.375 [.2510]
6.172-6.179
[.2430-.2433]
6.372-6.375
[.2509-.2510]
7.52 [.296]
6.959 [.2740]
7.823 [.3080]
7.163 [.2820]
8.026 [.3160]
6.959-6.967
[.2740-.2743]
7.823-7.830
[.3080-.3083]
7.160-7.163
[.2819-.2820]
8.023-8.026
[.3159-.3160]
14.275 [.5620]
8.33 [.328]
9.53 [.375]
8.788 [.3460]
8.991 [.3540]
8.788-8.796
[.3460-.3463]
8.989-8.991
[.3539-.3540]
10.89 [.421]
Figure 5
Rev B
Tyco Electronics Corporation
5 of 6