408-9785 Datasheet, PDF (3/6 Pages) Tyco Electronics – This instruction sheet provides instruction on product application and maintenance and inspection

SOLISTRAND Flag Terminal Crimping Dies
Wire Barrel
Tooling
Head 69067
408-9785
Center Terminal Wire
Barrel in Nest
Flag Terminal
Hold Flag Terminal
Tongue Against Slope
on Nest Until Crimp is
Started
NOMINAL WIRE SIZE
mm²
AWG
TYPICAL
FLAG TERMINALS
STRIP LENGTH
MINIMUM
MAXIMUM
7-8
8
322727
9.53 [.375]
11.18 [.440]
13-15
6
321576
12.7 [.500]
14.27 [.562]
21
4
321060
13.82 [.544]
15.48 [.609]
34-35
2
321064
17.06 [.672]
18.65 [.734]
59-60
1/0
321066
22.23 [.875]
23.81 [.937]
67-70
2/0
321584
23.81 [.937]
25.40 [1.000]
80-95
3/0
---
26.98 [1.062]
28.58 [1.125]
100-125
4/0
321259
28.58 [1.125]
30.16 [1.187]
Figure 2
5.1. Crimp Inspection (Figure 3)
5.2. Daily Maintenance
NOTE
i
The accompanying procedure is included as an
aid to the tool operator ONLY. It is not intended to
serve as a quality control procedure for qualifying
finished crimps on flag terminals.
Inspect crimped terminals by checking the features
described in Figure 3. Use only terminals that meet
the conditions shown in the ACCEPT column.
Terminals displaying the features shown in the
REJECT column can be avoided by careful use of
these instructions and by performing the maintenance
and inspection procedures described in Paragraphs
5.2 and 5.3.
It is recommended that each operator of the dies be
made aware of, and responsible for, the following steps
of daily maintenance.
1. Remove dust, moisture, and other contaminants
from the dies with a clean brush, or a clean, soft,
lint–free cloth. Do NOT use objects that could
damage the dies.
2. If dies are coated with oil or preservative, wipe
clean – particularly in the crimping areas – before
placing them in use.
3. When dies are not in use, make certain all
surfaces are protected with a THIN coat of any
good SAE No. 20 motor oil, and mate and store
them in a clean, dry area.
Rev B
Tyco Electronics Corporation
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