408-4199 Datasheet, PDF (5/7 Pages) Tyco Electronics – This instruction sheet covers the application and maintenance procedures for Crimping Die Assembly

Crimping Die Assembly 318106-1
408-4199
Chipped
Tyco Electronics does not manufacture or market
these gages. The following procedure is
recommended for inspecting the die closures.
1. Clean oil or dirt from the die closure areas, and
plug gage elements.
2. Select the proper GO gage. Position gage
element in inner crimp closure of stationary die so
that locator is in notch of gage element. See
Figure 8, Detail A.
3. Assemble and adjust dies to meet the “gage
dimension” indicated in Figure 8, Detail A.
Broken
Corner
Pitted
Figure 5
7.4. Gaging the Crimping Chamber
This inspection requires the use of a plug gage
conforming to the diameters provided in Figure 6 or 7.
4. To meet the GO gage conditions, the plug gage
must be able to rotate freely in either direction as
shown in Figure 8, Detail A.
5. Select the proper NO–GO gage. Position gage
element in inner crimp closure of stationary die so
that locator is in notch of gage element. See Figure
8, Detail B.
6. Mate the stationary and moving dies so that
inner crimp surfaces are seated on the NO–GO
gage element.
7. To meet the NO–GO gage conditions, NO–GO
gage element will be held stationary (will not rotate)
by the dies. See Figure 8, Detail B.
GO Dim.
50.8
[2.00]
Min.
Suggested Plug Gage Design - Inner Crimp
F"
D"
C"
1/2 C"
G"
Inner Crimp Die
Closure
Configuration
E" Dia.
NO-GO Dim.
DIE SET
NUMBER
318106-1
Rev A
GO
7.874 - 7.882
[.3100 - .3103]
NO-GO
GAGE ELEMENT DIMENSIONS
(A" Dia.)
C"
D"
E" Dia.
8.125 - 8.128
[.3199 - .3200]
4.57
[.180]
13.46
[.530]
4.57
[.180]
Figure 6
F"
12.19
[.480]
G"
1.47
[.058]
Tyco Electronics Corporation
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