408-4199 Datasheet, PDF (1/7 Pages) Tyco Electronics – This instruction sheet covers the application and maintenance procedures for Crimping Die Assembly

Crimping Die Assembly 318106-1
for Insulation Piercing
COPALUM* Terminals and Splices
Retaining
Screw
Crimping
Head (Ref)
Tool Head
Radii
Setscrew
in Ram
Stationary Die
(Indenter)
Die Radii
Instruction Sheet
408-4199
12 DEC 07 Rev A
Flats on
Shank
Moving
Die (Anvil)
Figure 1
1. INTRODUCTION
This instruction sheet covers the application and
maintenance procedures for Crimping Die Assembly
318106–1.
For additional information on COPALUM terminals
and splices, refer to Catalog 82020.
Read these instructions thoroughly before crimping
any terminals or splices.
NOTE
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are not drawn to scale
and are for reference only.
2. DESCRIPTION
The die assembly consists of a stationary die
(indenter) and a moving die (anvil).
The crimping die assembly is designed for use in
Hydraulic Tool 69099 to crimp insulation piercing
COPALUM terminals and splices on size 4/0 film–
insulated solid aluminum or copper wire or stranded
copper wire.
For further information concerning setup procedures,
refer to instruction sheet 408–2458, which is
packaged with the hydraulic tool.
NOTE
i
Do not use stranded aluminum wire.
3. DIE INSTALLATION AND REMOVAL
NOTE
i
Crimping dies are coated with a preservative to
prevent rust and corrosion. Wipe this preservative
from the dies, particularly from the crimping
surfaces.
3.1. Installation
The radii of both dies must match the radii of the tool.
See Figure 1.
Proceed as follows:
1. Loosen retaining screw in top section of
crimping head. See Figure 1.
2. Insert shank of stationary die into top section of
crimping head and tighten retaining screw.
NOTE
i
Ensure that the dies are inserted fully and that
the flats" on shanks are facing the operator.
3. Activate power unit to advance ram until
setscrew is visible.
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TOOLING ASSISTANCE CENTER 1-800-722-1111
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This controlled document is subject to change.
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visit our website at www.tycoelectronics.com
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