408-10034 Datasheet, PDF (5/5 Pages) Tyco Electronics – The crimping head consists of integral jaws which close in an arc-like motion.

408-10034
GO
Suggested Plug Gage Design
NO-GO
Dim.
Dim.
“R”
12.7 [.50]
Min. Typ. _{50-8 [2.00]}
“R”
Jaw Closure
Min. Typ.
Configuration
CRIMPING
HEAD
1-46447-0
1-49935-0
1.69363-0
CRIMPING
CHAMBER
MARKING
GAGE ELEMENT DIMENSIONS
GO
NO-GO
“R”
RADIUS
22-16
1.295-1.303 1.445-1.447
[.0510-.0513] [.0569-.0570]
1.57
[.062]
16-14
1.498-1.506 1.648-1.651
[.0590-.0593] [.0649-.0650]
1.57
[.062]
12-10
2.108-2.116 2.258-2.260
[.0830-.0833] [.0889-.0890]
2.36
[.093]
22-16
1.168-1.176 1.318-1.320
[.0460-.0463] [.0519-.0520]
1.57
[.062]
16-14
1.371-1.379 1.521-1.524
[.0540-.0543] [.0599-.0600]
1.98
[.078]
12-10
1.930-1.938 2.080-2.082
[.0760-.0763] [.0819-.0820]
2.76
[.109]
26-24
0.660-0.668 0.810-0.812
[.0260-.0263] [.0319-.0320]
1.003
[.0395]
22-20
0.939-0.947 1.089-1.092
[.0370-.0373] [.0429-.0430]
1.19
[.047]
Crimping
Chamber
GO
Element
NO-GO
Element
“GO” element must pass
completely through
crimping chamber.
“NO-GO” element may enter
partially, but must not pass
completely through the
crimping chamber.
DANGER
STOP
Figure 5
Disconnect the battery and remove crimping head
from tool before inspecting crimping chambers.
1. Remove oil and dirt from the jaw bottoming
surfaces and plug gage element surfaces.
2. Close wire barrel crimping jaws until they are
bottomed, but not under pressure.
3. Align GO element with wire barrel crimping
section. Push element straight into crimping
chamber without using force. The GO element
must pass completely through the chamber as
shown in Figure 5.
4. Align the NO-GO element and try to insert it
into the chamber. The element may start entry,
but it must not pass completely through the
crimping chamber.
NOTE
i
The jaws in tool 1-49935-0 are not symmetrically
located; make sure that the tool conforms to the
symmetry requirements shown in Figure 6.
Symmetry Requirements
for Tool 1-49935-0
Jaws
0.254 [.010] Min
(Typ)
Figure 6
If the crimping chamber passes the gage inspection,
the crimping head is considered dimensionally correct
and should be lubricated with a THIN coat of any good
SAE 20 motor oil. If the crimping chamber does not
conform to the plug gage conditions, contact your local
Tyco Electronics Field Representative or refer to
Section 7, REPLACEMENT AND REPAIR.
For additional information about the use of a plug
gage, see Instruction Sheet 408-7424.
7. REPLACEMENT AND REPAIR
Order replacement heads through your Tyco
Electronics Representative, or call 1-800-526-5142, or
send a facsimile of your purchase order to
1-717-986-7605, or write to:
CUSTOMER SERVICE (38-35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105-3608
For further repair and replacement information, call the
Tyco Electronics Tooling Assistance Center at the
number at the bottom of page 1.
8. REVISION SUMMARY
Revisions to this instruction sheet include:
• Updated document to corporate requirements.
Rev B
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