408-10034 Datasheet, PDF (4/5 Pages) Tyco Electronics – The crimping head consists of integral jaws which close in an arc-like motion.

408-10034
3
1
Terminal
1
4
4
Wire Range Stamped ₂
Under Tongue
3
Parallel
Splice
1
6
Wire Range Stamped
Under Tongue
2
4
3
5
Slight Hole or
Stranded Type
1
3
4
1
3
4
1
3
4
5
Butt Splice
Wire Range
Strap
Stamped Here ₂
Type
Crimps centered. Crimps may be off center BUT
1 _{NOT OFF END OF WIRE BARREL.}
Wire size matches wire range or size stamped on
2 _{terminal or splice and tool.}
3 ^{Wire insulation does not enter wire barrel.}
Wire is visible through inspection hole of butt
4 ^{splices. Wire is flush with or extends slightly}
beyond end of wire barrel.
5
On parallel splices, bare wire ends must be flush
with or extended slightly beyond end of wire barrel.
Wire Range ₂
Stamped Here
1 ^{Crimped off end of splice or terminal wire barrel.}
Wire size does not match wire size or range
2 _{stamped on terminal or splice or tool.}
Wire insulation entered wire barrel of terminal or
3 _{splice. CHECK FOR INCORRECT STRIP LENGTH.}
Wire not inserted far enough in terminal or splice.
End of wire must be visible through inspection
4 _{hole of butt splices, and be flush with or extend}
slightly beyond end of wire barrel.
Excessive “flash” on terminal or splice indicates
5 damaged jaws or wrong wire, splice, or tooling
combination was used.
6 ^{Nicked or missing strands.}
Figure 4
6.4. Lubrication
Lubricate all pins, pivot points, and bearing surfaces
with a high quality grease. Tyco Electronics
recommends the use of Molykote grease, which is a
commercially available lubricant. Lubricate according
to the following schedule:
Head used in daily production - lubricate daily
Head used daily (occasional) - lubricate weekly
Head used weekly - lubricate monthly
Wipe excess grease from crimping head, particularly
from jaw closure areas. Grease transferred from jaw
closure area onto certain terminations may affect the
electrical characteristics of an application.
6.5. Gaging the Crimping Chamber
This inspection requires the use of plug gages
conforming to the dimensions shown in Figure 5. Tyco
Electronics does not manufacture or market these
gages.
Rev B
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