408-8731 Datasheet, PDF (4/7 Pages) Tyco Electronics – Turn off the SDE 1600 Power Unit and disconnect it from the power supply.

SDE Crimping Die Assembly 91963-[ ]
ACCEPT
1
2
4
5
A Dot Code (1 or 2 Dots) Must Appear
on All Crimped Items
REJECT
8
408-8731
4
5
3
Wire Range
Stamped Here
PIDG and PLASTI-GRIP
Terminals
5
1
2
6
3
Wire Range
Stamped Here
7
8
7
8
5
6
3
3
4
6
1
PIDG
Butt Splice
8
6
Wire Stop
2
5
2
Wire Range
Stamped Here
1
1
Insulation barrel is in firm contact with wire insulation.
2
Correct color code, dot code, and tool combination.
1
Wire insulation extruded. (Insulation crimp too tight on PIDG
terminals and splices.)
2
Wrong dot code and color code combination. See Figure 2.
3
Wire size is within wire range stamped under terminal tongue or
on center of splice.
4
Crimp centered on wire barrel.
5
End of conductor is flush with, or extends beyond end of
terminal wire barrel.
6
End of conductor against wire stop of splice, or at least flush with,
or extended slightly beyond wire barrel.
7
Wire insulation does not enter wire barrel.
3
Wire size is not within wire range stamped on terminal tongue or
splice.
4
Crimp not centered on wire barrel. (Terminal was not butted
against locator. See Figure 4.)
5
End of conductor is not flush with or extending beyond end of wire
barrel. (Check for correct strip length.)
6
Excessive flash or extruded insulation, (wrong tool, terminal, or
splice combination, or damaged dies.)
7
Wire insulation entered wire barrel.
8
No nicked or missing conductor strands.
8
Figure 5
Nicked or missing conductor strands.
4 of 7
Tyco Electronics Corporation
Rev A