408-8731 Datasheet, PDF (2/7 Pages) Tyco Electronics – Turn off the SDE 1600 Power Unit and disconnect it from the power supply.

SDE Crimping Die Assembly 91963-[ ]
408-8731
TERMINAL OR SPLICE
PIDG (Pre-Insulated Diamond Grip)
Terminal
Wire
Barrel
Insulation
Barrel
Flat Side
Strip
Length
PLASTI-GRIP*
Terminal
Striped Color
Code for HD
Color-Coded
Insulation
PIDG Insulation Restriction
Terminal
SIZE (AWG)
WIRE
INSULATION
DIAMETER
RANGE
STRIP
LENGTH
+0.397 [+.016]
CRIMP DOT CODE
(After Crimping)
2.67 - 4.32
16 - 14
5.56 [.219]
2
[.105 - .170]
2.67 - 4.32
16 - 14
5.56 [.219]
2
[.105 - .170]
1.630 - 3.30
16
6.75 [.266]
2
[.063 - .130]
Equally-Spaced
Shaded Stripes
1.98 - 3.30
14
6.75 [.266]
2
[.078 - .130]
PIDG Butt
Splice
Window Indent
Insulation
Barrel
SDE 1600
Power Unit
(ref)
2.67 - 3.81
16 - 14
6.75 [.266]
2
[.105 - .150]
Wire Barrel
Figure 2
3. Position the terminal between the crimping dies
(Figure 4). The terminal is properly positioned
when the tongue of the terminal is under the
locator and the wire barrel is against the locator.
Indenter
Dies
Locator
Wire Barrel
Die
Retaining
Screws
Figure 3
PIDG
Locator
Assembly
Anvil
Dies
Tongue
Wire Barrel
Against Locator
Figure 4
4. Release the control lever, allowing the dies to
spring shut. Hold the terminal in place.
2 of 7
Tyco Electronics Corporation
Rev A