408-10267 Datasheet, PDF (3/3 Pages) Tyco Electronics – Undercarpet PRO–CRIMPER III Hand Tool Assembly

Undercarpet PRO-CRIMPER III Hand Tool Assembly 91392-1
408-10267
Suggested Plug Gage Design
Note: Not to Scale
76.2 [3.00] Min
20.32 [.800] Min (Typ)
NO-GO
GO
6.35 [.250] (Typ)
12.7 [.50]
1.68 [.066]
NO-GO Dim
4.06 [.160]
1.47 [.058]
GO Dim
ÍÍÍÍÍÍÍÍÍÍÍÍ ÍÍÍÍÍÍÍÍ ^{Inspection of Crimping Chamber}
GO Element Passed
Completely Through
Crimping Chamber
NO-GO Element Entered
Partially into, But Must Not
Pass Completely Through,
Crimping Chamber
Figure 4
4.2. Visual Inspection
The die and moving jaw should be inspected on a
regular basis to ensure it has not become worn or
damaged. Inspect the crimping surfaces for flattened,
chipped, worn, or broken areas. If damage or
abnormal wear is evident, the tool must be replaced.
See Section 5, REPLACEMENT.
4.3. Tool Closure Inspection
Squeeze the tool handles together until one handle
bottoms on the handle stop. The die and moving jaw
should bottom properly, and the crimping chamber
should conform to the gaging inspection described in
Paragraph 4.3.
4.4. Gaging the Crimping Chamber
This inspection requires the use of a plug gage
conforming to the dimensions provided in Figure 4.
To gage the crimping chamber, proceed as follows:
1. Remove traces of oil or dirt from the crimping
chamber and plug gage.
2. Close the tool handles until one handle bottoms
on the handle stop; then hold in this position. DO
NOT force beyond initial contact.
3. Insert GO element into the crimping chamber;
but do not force it. The GO element must pass
completely through the length of the crimping
chamber.
4. In the same manner, try to insert the NO–GO
element into the crimping chamber. The NO–GO
element may enter partially, but must not pass
completely through the length of the crimping
chamber.
If the crimping chamber conforms to the gage
inspection, the tool may be considered dimensionally
correct and should be lubricated with a THIN coat of
any good SAE 20 motor oil. If the crimping chamber
does NOT conform to the gage inspection, the tool
must be repaired.
5. REPLACEMENT
Available separately, Repair Kit 679221–1 includes a
replacement lock nut and a variety of pins, rings,
screws, and springs. If the die is damaged or worn
excessively, it must be replaced. Order the repair kit
and replaceable parts through your representative, or
call 1–800–526–5142, or send a facsimile of your
purchase order to 717–986–7605, or write to:
CUSTOMER SERVICE (038–035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105–3608
6. REVISION SUMMARY
S Initial release of document
Rev A
Tyco Electronics Corporation
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