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408-10266 Datasheet, PDF (3/6 Pages) Tyco Electronics – Insert the shank of the nest into the yoke and tighten the set screw.
PIDG Terminal Crimping Die 2063361-1
408-10266
(b) Then, turn the lower insulation adjustment
spacer 90° so that it fits between the insulation
crimper and the die. The No. 2 will appear on
the corner of the spacer.
(c) Repeat the test crimp, and adjust the die as
necessary until the desired insulation grip is
obtained.
8. With both adjustment spacers placed between
the die and the die holder, the die is set in its
tightest insulation crimping position. The No. 1 will
appear on the corner of the top spacer.
2.5. PLASTI-GRIP Terminal
The insulation crimping section of the moving die has
three crimp positions: 1–Tight, 2–Medium, 3–Loose.
Adjust the insulation crimp as follows:
NOTE: To locate PIDG
STRATO-THERM* Terminals,
pull locator down slightly.
Terminal Barrel
Rests Against
Locator
Insulation
Crimping
Section of
Die
PIDG Splice
NOTE
i
PLASTI-GRIP terminals feature a wire insulation
support only.
Locator
Wire Barrel
Crimping
Section of
Die
Window Indent Slid
Over and Down Into
Locator
Locator
1. Use Position 3 for wire having a large insulation
diameter. Remove the insulation crimper screw.
Turn both insulation adjustment spacers so that
they fit into the notch in the side of the die.
DIAMOND GRIP*
Splice
Window Indent Slid
Over Locator
2. Use Position 2 for wire having a medium
insulation diameter. Remove the insulation crimper
screw. Turn the lower insulation adjustment spacer
90° so that it fits between the moving die and the
die holder. No. 2 will appear on the corner of the
spacer nearest the color code dot.
3. Use Position 1 for wire having a small insulation
diameter. Turn both insulation adjustment spacers
so that they will fit between the moving die and the
die holder. No. 1 will appear on the corner of the
top spacer nearest the color dot code.
Wire Barrel Against
Locator
Figure 3
Locator
CAUTION
!
Damaged product should not be used. If a
damaged product is evident, it should be cut from
the wire and replaced with a new one. Do NOT
reterminate terminals.
3. MAINTENANCE AND INSPECTION PROCEDURE
Tyco Electronics recommends that a maintenance
inspection program be performed periodically. This is
necessary to ensure that continued use of the dies
will result in the same dependable and uniform
terminations for which the dies were designed.
Tyco Electronics recommends an initial frequency of
inspection of once a month. This frequency may be
adjusted to suit requirements through experience.
The frequency of an inspection is dependent upon:
S The care, amount of use, and handling of the
dies
S The type and size of the products applied
S The degree of operator skill
S The presence of abnormal amounts of dust and
dirt
S User–established standards
Rev A
Tyco Electronics Corporation
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