408-10266 Datasheet, PDF (2/6 Pages) Tyco Electronics – Insert the shank of the nest into the yoke and tighten the set screw.

PIDG Terminal Crimping Die 2063361-1
408-10266
A
C
B
PIDG Terminal and Splice and
PLASTI-GRIP* Terminal
A
C
B
Finished Crimp
Crimp Dot
Code
A" Equals Strip Length
B" Equals Wire Barrel
C" Equals Insulation Barrel
DIE ASSEMBLY
2063361-1
WIRE SIZE (AWG)
RANGE
12-10
COLOR
CODE
Yellow
CRIMP
DOT
CODE
1
WIRE STRIP LENGTH
TERMINAL
SPLICE
MIN
MAX
MIN
MAX
7.95 [.313]
8.74 [.344]
8.74 [.344]
9.52 [.375]
PIDG Insulation Restricting Nylon Terminal
Finished Crimp
A
C
B
Insulation
Crimp Dot
Code
A" Equals Strip Length
B" Equals Wire Barrel
C" Equals Insulation Barrel
3 Equally Spaced Color Stripes
DIE ASSEMBLY
SIZE (AWG)
WIRE
INSULATION
DIAMETER RANGE
COLOR
CODE
CRIMP
DOT
CODE
TERMINAL
INSULATION
COLOR STRIPE
WIRE STRIP LENGTH
MIN
MAX
2063361-1
12
2.41-5.08 [.095-.200]
Yellow
1
10
3.02-5.08 [.119-.200]
Yellow
Brown
9.52 [.375]
10.31 [.406]
Figure 2
3. Jog the ram by pulsing the trigger until the
moving die retains, but does not deform the
terminal.
See Figure 1. This is the No. 3 or loose position.
(The insulation crimper screw must be loosened to
make this adjustment.)
4. Insert a stripped wire into the terminal until the
wire butts against the locator.
NOTE
i
Do not turn or twist the wire or terminal during
insertion.
3. Turn the insulation crimper screw enough to
hold the die firmly in place. The insulation crimper
screw will be tightened after completing steps 5
and 6.
4. Insert the unstripped wire into ONLY the
insulation barrel position of the terminal.
5. Hold the wire in place while activating the tool to
complete the crimp.
6. The ram should automatically retract when the
crimping cycle is complete. The terminal can be
removed after the ram has retracted.
2.4. Insulation Crimp Adjustment
1. The insulation crimping section of the moving
die has three crimp positions: 1–Tight, 2–Medium,
and 3–Loose.
2. Turn both insulation crimp adjustment spacers
so that they fit into the notch in the side of the die.
5. Make a test crimp (refer to Paragraph 2.3.B for
crimping procedure). Close the die on the terminal
and hold the die in the bottomed position. Tighten
the insulation crimper screw while the dies are
bottomed, then complete the crimping cycle.
6. Remove the terminal from the dies, and check
the insulation grip as follows: bend the wire back
and force once. The terminal sleeve should retain
the grip on the wire insulation.
7. If the wire pulls out, use the following procedure
to set the insulation crimp adjustment to the next
tighter position:
(a) First, loosen the insulation crimper screw.
2 of 6
Tyco Electronics Corporation
Rev A