408-10210 Datasheet, PDF (3/8 Pages) Tyco Electronics – The die assemblies consist of stationary dies and moving dies

Crimping Die Assemblies for COPALUM Sealed Terminals and Splices
408-10210
TERMINALS (RT)
SINGLE
HOLE
DOUBLE
HOLE
BUTT
SPLICES
(BS)
ALUMINUM
mm²
F ^and
(CMA)
Y^AWG
{ COPPER
mm²
F ^and
(CMA)
J^AWG
STRIP LENGTH
A
INSUL
D
COND
TRANSITIONAL BUTT SPLICES (TS)
277164-[ ]
21.90
8.80
4
8
(42,420)
(16,983)
25.40
[1]
17.45
[11/16]
277165-[ ]
21.90
22.00
4
4
(42,420)
(42,615)
25.40
[1]
17.45
[11/16]
TERMINALS AND SPLICES FOR USE WITH BOEING BMS13-78 WIRE
8.60
696866-[ ]
696804-[ ] 696852-[ ]
8
(16,564)
4.80
10
(9,354)
---
11.11
[7/16]
696999-[ ]
696887-[ ]
14.60
8.80
696869-[ ]
696847-[ ]
6
8
696951-[ ]
(28,280)
(16,983)
696953-[ ]
---
12.70
[1/2]
21.90
13.80
696872-[ ] 696834-[ ] 696854-[ ]
4
6
(42,420)
(26,818)
---
15.88
[5/8]
DIE SET
NUMBER
HEAD
NUMBER
1490557-1
1490557-1
1901821-1
1490749-1
1490555-1
1490556-1
1901821-1
B ^1976230-1
1490749-1
1490557-1
F Y J Circular Mill Area; See Military Specification, MIL–W–7072 for Specific Wire Requirements; See Military Specification, MIL–W–22759E
{ for Specific Wire Requirements; Only applies to splices (not terminals):
BCrimping Head 1976230–1 CANNOT Crimp Splices
Figure 3 (end)
3. CRIMPING PROCEDURE (Figures 4, 5, and 6)
There are two approved methods for crimping the
connectors with these hydraulic tools, on both
terminals and splices.
DANGER
To avoid personal injury, be sure to exercise
extreme caution while holding terminals, splices,
or wire near the crimping area of the crimping
heads.
3.1. Terminals
The preferred (first) method is:
1. Insert properly stripped wire fully into terminal.
CAUTION
!
Do NOT turn or twist the wire/terminal during
insertion.
2. Position terminal in stationary die (nest) with
back of tongue resting against die, with yoke
closed and pin inserted.
NOTE
i
Make certain that terminal is positioned so that
wire barrel crimper on moving die (anvil) will
crimp wire barrel of terminal. See Figure 4.
3. Holding wire in place, and fully inserted, activate
power unit to complete crimp.
Yoke
Alignment
Dots
Terminal Tongue
Rests Against
Side of Die
Pin
Pin
Figure 4
Wire Barrel
Indenter on
Moving Die
(Anvil) Must
Crimp Wire
Barrel of
Terminal. See
Figure 6 Detail
for Splice.
4. Remove crimped terminal from the die
assembly. Refer to Figure 5 on where to grip
breakaway terminals when removing them from the
die assembly.
Rev A
Tyco Electronics Corporation
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