408-10210 Datasheet, PDF (1/8 Pages) Tyco Electronics – The die assemblies consist of stationary dies and moving dies

Crimping Die Assemblies
for COPALUM* Sealed
Terminals and Splices
Instruction Sheet
408-10210
27 MAY 08 Rev A
Nest (Stationary Die)
Alignment
Dots
2. DESCRIPTION (Figure 1)
CAUTION
Never operate the tool with the dies removed.
!
The die assemblies consist of stationary dies (nests)
and moving dies (anvils). The dies are retained in the
crimp tool by retainer pins. Refer to the table in
Figure 3 to ensure the compatibility of die assemblies,
crimping tools, and terminals and splices.
Retainer
Pin
Grooves
Front
Anvil (Moving Die)
CRIMPING DIE ASSEMBLY
TOOL OR HEAD NUMBER
1490555-1
1490556-1
1490557-1
Head Number
1901821-1
D 1976230-1
Hydraulic Hand Tool Number
1490749-1
DCrimping Head 1976230-1 CANNOT Crimp Splices
Figure 1
1. INTRODUCTION
This instruction sheet covers the use of the Crimping
Die Assemblies listed in Figure 1, which are used to
crimp COPALUM Sealed Terminals and Splices.
The crimping die assemblies are used in the crimping
tools shown in the table in Figure 1. Refer to the
instruction sheet packaged with the crimping tool for
information concerning general performance of the
tool.
2.1. Die Installation
DANGER
To avoid personal injury, be sure to exercise
extreme caution when using the power unit.
Avoid depressing the foot-switch or trigger
control when installing or removing dies.
The retainer pin grooves on the moving and
stationary dies are offset, and there are alignment
dots on the FRONT surface of the dies. The retainer
pin grooves of the dies must be offset to the same
surface and the dots must be aligned, and face the
operator, in order to achieve proper mating of the
dies.
CAUTION
!
Do NOT mix die components from different die
sets.
1. Actuate the upper die release button located in
the “C”–head or closed head.
2. Slide the nest into place in “C”–head or closed
head. See Figure 2.
Die Release
Button
Nest
See Section 7, REVISION SUMMARY, for revision
information.
Read these instructions thoroughly before using the
die assemblies.
NOTE
i
All dimensions on this document are in metric
units [with U.S. customary units in brackets].
Figures and illustrations are for identification only
and are not drawn to scale.
Indenter
Figure 2
Die Release
Button
E2008 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
All International Rights Reserved
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*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
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visit our website at www.tycoelectronics.com
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