1-601967-1 Datasheet, PDF (16/17 Pages) Tyco Electronics – Application Tooling for Screw-Machine Contacts

Suggested Plug Gage Design
GO Dia
NO- GO Dia
Gaging the Die Opening
Die
Opening
408- 7516
6.35 [.250] Min Typ
TOOL
(Military Spec)
TOOL
SELECTOR
SETTING
GAGE ELEMENT
DIAMETER +0.003 [.0001]
GO
NO- GO
1
0.33 [.013] 0.46 [.018]
2
0.41 [.016] 0.53 [.021]
3
0.48 [.019] 0.61 [.024]
601966--1
4
(MIL- C- 22520/2- 01)
5
0.56 [.022]
0.66 [.026]
0.69 [.027]
0.79 [.031]
6
0.76 [.030] 0.89 [.035]
7
0.86 [.034] 0.99 [.039]
D8S D0.99 [.039]S D1.12 [.044]S
1
1.78 [.070] 2.03 [.080]
2
1.91 [.075] 2.16 [.085]
3
2.03 [.080] 2.29 [.090]
608651--1
D4S D2.16 [.085]S D2.41 [.095]S
5
2.34 [.092] 2.59 [.102]
6
2.51 [.099] 2.77 [.109]
7
2.74 [.108] 3.00 [.118]
8
3.00 [.118] 3.25 [.128]
1
0.71 [.028] 0.84 [.033]
2
0.81 [.032] 0.94 [.037]
3
0.91 [.036] 1.04 [.041]
601967--1
D4S D0.99 [.039]S D1.12 [.044]S
(MIL- C- 22520/1- 01)
and 608668--1
5
1.14 [.045] 1.27 [.050]
6
1.32 [.052] 1.45 [.057]
7
1.50 [.059] 1.63 [.064]
8
1.73 [.068] 1.85 [.073]
S Use for periodic general inspection. The plug gages listed in
Figure 8 conform to these gage element diameters.
Figure 7
For Periodic General Inspection
TOOL
601966--1
601967--1
608668--1
608651--1
TOOL
SELECTOR
SETTING
8
4
4
4
PLUG GAGE
(Military Spec)
601968--1
(MIL--C--22520/3--01)
601968--3
Figure 8
GO
Element
GO element must pass
completely through the die
opening.
NO- GO
Element
NO- GO element may enter
partially, but must not pass
completely through the die
opening.
Figure 9
To inspect the crimp height, proceed as follows:
1. Crimp the contact according to Section 3,
CRIMPING PROCEDURE.
2. Measure across opposite indents in the contact,
then rotate the contact 90 degrees, and measure
again. See Figure 10. DO NOT go beyond initial
contact as this could cause a depression and result
in an inaccurate reading.
Crimp Height Inspection
Crimped
Contact
Crimp
Height
TOOL
SELECTOR
SETTING
CRIMP HEIGHT
TOOL 601966- 1
Military Spec
MIL- C- 22520/2- 01
TOOL 601967- 1
Military Spec
MIL- C- 22520/1- 01
1
0.406--0.533 [.016--.021] 0.813--0.940 [.032--.037]
2
0.483--0.610 [.019--.024] 0.914--1.041 [.036--.041]
3
0.559--0.686 [.022--.027] 1.016--1.143 [.040--.045]
4
0.635--0.762 [.025--.030] 1.092--1.219 [.043--.048]
5
0.737--0.864 [.029--.034] 1.245--1.372 [.049--.054]
6
0.838--0.965 [.033--.038] 1.422--1.549 [.056--.061]
7
0.940--1.067 [.037--.042] 1.600--1.727 [.063--.068]
8
1.067--1.194 [.042--.047] 1.829--1.956 [.072--.077]
Figure 10
16 of 17
Rev E