408-2453 Datasheet, PDF (1/5 Pages) Tyco Electronics – Remove protective dust caps from both quick connect/disconnect couplers

DYNA-CRIMP* Hydraulic
Crimping Head 69066
Instruction Sheet
408-2453
22 OCT 07 Rev B
Latch Pin
DYNA-CRIMP
Hydraulic Crimping
Head 69066
Quick-Disconnect Coupler,
Cylinder Half (Mates With
Coupler on Hose or Handle
Control)
Figure 1
Yoke
Pivot Pin
Dust Cap
2. DESCRIPTION
Main components of the crimping head are: a yoke
which houses the stationary die and retains the
terminal assembly for crimping, a removable latch pin
which allows pivoting of the yoke on the pivot pin
(typically required for splice terminations), a cylinder
which contains the head’s hydraulic chamber, a piston
(ram) which holds and controls the moving die, and a
quick connect/disconnect coupler (cylinder half) which
mates with the coupler on hose or handle control to
release or supply pressure.
DANGER
To avoid injury when using DYNA-CRIMP
equipment, observe the following precautions:
- Do NOT modify the crimping equipment in any
way.
- Use only dies, terminals, and wire specified for
the head.
- Do NOT perform repairs other than those
specified in the instructional material supplied
with the equipment.
1. INTRODUCTION
This instruction sheet provides application, inspection,
and maintenance procedures for DYNA–CRIMP
Crimping Head 69066 (see Figure 1). This crimping
head uses interchangeable crimping dies and is used
to crimp products listed in Figure 2. The instructions
include general information for the insertion of dies
and the crimping procedure. The crimping head is
designed for either Hydraulic Foot Pump 314979–1
covered in Customer Manual 409–5860, or Hydraulic
Power Unit 69120–[ ] described in 409–1950. Always
refer to the instructions packaged with the dies for
specific crimping instructions.
NOTE
i
Dimensions on this sheet are in millimeters [with
inches in brackets]. Figures and illustrations are
for reference only and are not drawn to scale.
Reasons for reissue are provided in Section 8,
REVISION SUMMARY.
3. CRIMPING HEAD INSTALLATION
Each crimping head is shipped with a coating of
lubricating oil to prevent rust and corrosion. Wipe the
oil off before installing the crimping head on the power
unit. Note that the crimping head is shipped without
oil inside the cylinder. To install crimping head,
proceed as follows:
DANGER
Make sure that hydraulic pressure to hose or
handle control is released and that power supply
is disconnected to electric power unit, if
applicable.
NOTE
i
If a coupling component for the hose assembly is
packaged inside the quick connect/disconnect
coupler on the head, it is to be used to replace
the coupling on a hose assembly not equipped
with a quick connect/disconnect coupler.
1. Thoroughly clean coupling area of handle
control or hose assembly and crimping head. See
Figure 1.
2. Remove protective dust caps from both quick
connect/disconnect couplers.
PRODUCTS CRIMPED
AMPLI-BOND* and PLASTI-GRIP* Terminals, 8-4/0 AWG
TERMINYL* Terminals and Splices, 1/0-4/0 AWG
Pre-Insulated AMPOWER* Terminals, 1/0 AWG
Pre-Insulated Nylon Heavy Duty Terminals, 8-1/0 AWG
COPALUM* Sealed Terminals and Splices, Aluminum 8-1/0; Copper 10-2 AWG
Figure 2
CORRESPONDING DIE SET INSTRUCTION SHEET
408-1724
408-1729
408-1729
408-1936
408-2281
E2007 Tyco Electronics Corporation, Harrisburg, PA
TOOLING ASSISTANCE CENTER 1-800-722-1111
All International Rights Reserved
PRODUCT INFORMATION 1-800-522-6752
TE logo and Tyco Electronics are trademarks.
*Trademark. Other products, logos, and company names used are the property of their respective owners.
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
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LOC B