ISL6522B Datasheet, PDF (8/15 Pages) Intersil Corporation – Buck and Synchronous Rectifier Pulse-Width Modulator (PWM) Controller

ISL6522B
Overcurrent Protection
The overcurrent function protects the converter from a
shorted output by using the upper MOSFETs on-resistance,
r_DS(ON) to monitor the current. This method enhances the
converter’s efficiency and reduces cost by eliminating a
current sensing resistor.
The overcurrent function cycles the soft-start function in a
hiccup mode to provide fault protection. A resistor (R_OCSET)
programs the overcurrent trip level. An internal 200µA
(typical) current sink develops a voltage across R_OCSET that
is in reference to V_IN. When the voltage across the upper
MOSFET (also referenced to V_IN) exceeds the voltage
across R_OCSET, the overcurrent function initiates a soft-start
sequence. The soft-start function discharges C_SS with a
10µA current sink and inhibits PWM operation. The soft-start
function recharges C_SS, and PWM operation resumes with
the error amplifier clamped to the SS voltage. Should an
overload occur while recharging C_SS, the soft-start function
inhibits PWM operation while fully charging C_SS to 4V to
complete its cycle. Figure 4 shows this operation with an
overload condition. Note that the inductor current increases
to over 15A during the C_SS charging interval and causes an
overcurrent trip. The converter dissipates very little power
with this method. The measured input power for the
conditions of Figure 4 is 2.5W.
The overcurrent function will trip at a peak inductor current
(I_PEAK) determined by:
I_PEAK
=
I_{--O-----C----S----E----T-----}•_----R_{----O-----C----S----E----T--}
r_DS(ON)
where I_OCSET is the internal OCSET current source (200µA
is typical). The OC trip point varies mainly due to the
MOSFETs r_DS(ON) variations. To avoid overcurrent tripping
in the normal operating load range, find the R_OCSET resistor
from the equation above with:
The maximum r_DS(ON) at the highest junction temperature.
1. The minimum I_OCSET from the specification table.
2. Determine I_PEAK for I_PEAK > I_OUT(MAX) + (∆I) ⁄ 2 ,
where ∆I is the output inductor ripple current.
For an equation for the ripple current see the section under
component guidelines titled Output Inductor Selection.
A small ceramic capacitor should be placed in parallel with
R_OCSET to smooth the voltage across R_OCSET in the
presence of switching noise on the input voltage.
Current Sinking
The ISL6522B incorporates a MOSFET shoot-through
protection method which allows a converter to sink current
as well as source current. Care should be exercised when
designing a converter with the ISL6522B when it is known
that the converter may sink current.
When the converter is sinking current, it is behaving as a
boost converter that is regulating its input voltage. This
means that the converter is boosting current into the V_IN rail,
the voltage that is being down-converted. If there is nowhere
for this current to go, such as to other distributed loads on
the V_IN rail, through a voltage limiting protection device, or
other methods, the capacitance on the V_IN bus will absorb
the current. This situation will cause the voltage level of the
V_IN rail to increase. If the voltage level of the rail is boosted
to a level that exceeds the maximum voltage rating of the
MOSFETs or the input capacitors, damage may occur to
these parts. If the bias voltage for the ISL6522B comes from
the V_IN rail, then the maximum voltage rating of the
ISL6522B may be exceeded and the IC will experience a
catastrophic failure and the converter will no longer be
operational. Ensuring that there is a path for the current to
follow other than the capacitance on the rail will prevent
these failure modes.
Application Guidelines
Layout Considerations
As in any high frequency switching converter, layout is very
important. Switching current from one power device to
another can generate voltage transients across the
impedances of the interconnecting bond wires and circuit
traces. These interconnecting impedances should be
minimized by using wide, short printed circuit traces. The
critical components should be located as close together as
possible using ground plane construction or single point
grounding.
Figure 5 shows the critical power components of the
converter. To minimize the voltage overshoot the
interconnecting wires indicated by heavy lines should be part
of ground or power plane in a printed circuit board. The
components shown in Figure 6 should be located as close
together as possible. Please note that the capacitors C_IN
and C_O each represent numerous physical capacitors.
Locate the ISL6522B within three inches of the MOSFETs,
Q1 and Q2. The circuit traces for the MOSFETs’ gate and
source connections from the ISL6522B must be sized to
handle up to 1A peak current.
V_IN
ISL6522B
UGATE
Q1
PHASE
L_O
V_OUT
LGATE
PGND
Q2 D2
C_IN
C_O
RETURN
FIGURE 5. PRINTED CIRCUIT BOARD POWER AND
GROUND PLANES OR ISLANDS
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