CM6802A_12 Datasheet, PDF (15/25 Pages) Champion Microelectronic Corp. – EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER

CM6802A/B/AH/BH (Dynamic Soft PFC/Green PWM)
http://www.championmicro.com.tw EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER
Design for High Efficient Power Supply at both Full Load and Light Load
Dynamic Soft PFC (patent pending)
Besides all the goodies from CM6800A, Dynamic Soft PFC
is the main feature of CM6802A/B/AH/BH. Dynamic Soft PFC
is to improve the efficiency, to reduce power device stress, to
ease EMI, and to ease the monotonic output design while it
has the more protection such as the short circuit with power
fold back protection. Its unique sequential control maximizes
the performance and the protections among steady state,
transient and the power on/off conditions.
PFC Section:
Gain Modulator
Figure 1 shows a block diagram of the PFC section of the
CM6802A/B/AH/BH. The gain modulator is the heart of the
PFC, as it is this circuit block which controls the response of
the current loop to line voltage waveform and frequency, rms
line voltage, and PFC output voltages. There are three inputs
to the gain modulator. These are:
1. A current representing the instantaneous input voltage
(amplitude and wave-shape) to the PFC. The rectified AC
input sine wave is converted to a proportional current via a
resistor and is then fed into the gain modulator at I_AC.
Sampling current in this way minimizes ground noise, as is
required in high power switching power conversion
environments. The gain modulator responds linearly to this
current.
2. A voltage proportional to the long-term RMS AC line
voltage, derived from the rectified line voltage after scaling
and filtering. This signal is presented to the gain modulator
at VRMS. The gain modulator’s output is inversely
proportional to V_RMS2 (except at unusually low values of
V_RMS where special gain contouring takes over, to limit
power dissipation of the circuit components under heavy
brownout conditions). The relationship between V_RMS and
gain is called K, and is illustrated in the Typical
Performance Characteristics.
3. The output of the voltage error amplifier, VEAO. The gain
modulator responds linearly to variations in this voltage.
The output of the gain modulator is a current signal, in the
form of a full wave rectified sinusoid at twice the line
frequency. This current is applied to the virtual-ground
(negative) input of the current error amplifier. In this way the
gain modulator forms the reference for the current error loop,
and ultimately controls the instantaneous current draw of the
PFC from the power line. The general formula of the output of
the gain modulator is:
IAC× (VEAO - 0.7V)
I_mul =
V2
RMS
x constant (1)
Gain=Imul/Iac
K=Gain/(VEAO-0.7V)
I_mul = K x (VEAO – 0.7V) x I_AC
Where K is in units of [V^-1]
Note that the output current of the gain modulator is limited
around 100 μ A and the maximum output voltage of the gain
modulator is limited to 100uA x 7.75K=~0.8V. This 0.8V also will
determine the maximum input power.
However, I_GAINMOD cannot be measured directly from I_SENSE.
I_SENSE = I_GAINMOD-I_OFFSET and I_OFFSET can only be measured when
VEAO is less than 0.5V and I_GAINMOD is 0A. Typical I_OFFSET is
around 33uA.
IAC=20uA, Veao=6V
Gain vs. VRMS (pin4)
When VRMS below 1V, the PFC is shut off. Designer needs to
design 85VAC with VRMS average voltage=1.125V.
Gain = ^{I SENSE − I OFFSET} = ^{I MUL}
I _AC
I _AC
Selecting R_AC for IAC pin
IAC pin is the input of the gain modulator. IAC also is a current
mirror input and it requires current input. By selecting a proper
resistor R_AC, it will provide a good sine wave current derived
from the line voltage and it also helps program the maximum
input power and minimum input line voltage.
R_AC=Vin min peak x 39.09K. For example, if the minimum line
voltage is 85VAC, the R_AC=85 x 1.414 x 39.09K = 4.7 Mega
ohm.
2012/05/10 Rev. 1.5
Champion Microelectronic Corporation
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