408-10051 Datasheet, PDF (5/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

7. Holding the wire in place, activate the tool to
complete the first wire barrel crimp.
8. When crimp is completed, pivot the latch arm
away from the yoke to open the head and remove
the butt splice.
408- 10051
NOTE
If butt splice sticks in die after crimping, apply a
rocking action to the butt splice to remove it from
the die. Wipe light oil on dies to reduce sticking,
or use spray dry lubricant.
ACCEPT
REJECT
8
4
5
3
1
Wire Size
Stamped
Here ₄
Wire Size
Stamped
Here ₄
4
2
4
Wire Size 4
Stamped
4
Here
2
5
10
3
1
Wire Size
9
Stamped
Here ₄
9
4
2
2
5
3
3
6
Wire Size
Stamped
Here ₄
5
4
10 ₈
4
2
10
7
6
1 End of wire conductor is flush with or extends beyond edge of
terminal wire barrel a maximum of 1.60 [.063].
2 Wire fully inserted.
1 End of wire conductor not flush with or extending slightly
beyond end of terminal wire barrel.
2 Wire not inserted fully or wrong strip length used.
3 Crimp centered on wire barrel.
4 Wire size is the same as wire size stamped on terminal
tongue, splice body, and wire barrel.
5 Proper color code, wire size, and tooling combination used.
3 Crimp not centered on terminal wire barrel. Terminal wire
barrel was not butted against locator when crimped.
4 Wire size not the same as wire size stamped on terminal
tongue, splice body, and wire barrel.
5 Wrong color code, wire size, and tooling combination used.
6 Wire conductors butted against wire stop, or flush with or
extended slightly beyond edge of splice wire barrel.
6 End of wire conductor not visible. Conductor did not butt
against wire stop, or was not flush with or extended slightly
beyond splice wire barrel.
7 Crimp not centered on splice wire barrel. Edge of window
indent did not butt against locator when crimped.
8 Nicked or missing wire strands.
9 Splice was reversed in die (locator was not oriented with
window indent) when crimped.
10 Excessive “flash” or extruded wire insulation (die was either
damaged or incompatible when crimped).
Figure 7
Rev C
5 of 7