408-10040 Datasheet, PDF (5/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

408- 10040
Suggested Plug Gage Design for
Wire Barrel Section of Crimping Chamber
GO Dim.
NO- GO Dim.
Suggested Plug Gage Design for
Insulation Barrel Section of Crimping Chamber
GO Dim.
NO- GO Dim.
Die Closure
Configuration
50.8 [2]
Min Typ
GO
NO
GO
“W”
6.35 [.250]
“W”
Die Closure
Min Typ
Configuration
HAND
TOOL
WIRE BARREL CRIMP CHAMBER
GO
NO- GO
INSULATION BARREL CRIMP CHAMBER
GO
NO- GO
WIDTH (W)
576778 2.591--2.598 [.1020--.1023] 2.690--2.692 [.1059--.1060] 0.813--0.820 [.0320--.0323] 1.217--1.219 [.0479--.0480] 4.06 [.160]
576779 2.591--2.598 [.1020--.1023] 2.690--2.692 [.1059--.1060] 1.067--1.074 [.0420--.0423] 1.471--1.473 [.0579--.0580] 4.39 [.173]
576780 3.048--3.056 [.1200--.1203] 3.147--3.150 [.1239--.1240] 0.940--0.947 [.0370--.0373] 1.344--1.346 [.0529--.0530] 5.89 [.232]
576781 3.124--3.132 [.1230--.1233] 3.223--3.226 [.1269--.1270] 0.940--0.947 [.0370--.0373] 1.344--1.346 [.0529--.0530] 5.89 [.232]
576782 3.327--3.335 [.1310--.1313] 3.426--3.429 [.1349--.1350] 1.067--1.074 [.0420--.0423] 1.471--1.473 [.0579--.0580] 6.63 [.261]
576783 3.683--3.691 [.1450--.1453] 3.782--3.785 [.1489--.1490] 1.067--1.074 [.0420--.0423] 1.471--1.473 [.0579--.0580] 6.63 [.261]
576784 4.775--4.783 [.1880--.1883] 4.874--4.877 [.1919--.1920] 1.676--1.684 [.0660--.0663] 2.080--2.083 [.0819--.0820] 8.43 [.332]
Figure 5
(Detail A) Inspection of Wire Barrel Crimping Dies
(Detail B) Inspection of Insulation Crimping Dies
Wire Barrel Dies
Bottomed But Not
Under Pressure
Gage
Gage
Wire Barrel Dies
Bottomed But
Not Under Pressure
Rev E
Insert 0.025 mm
[.001 In.] Shim Here
When Checking
CERTI- CRIMP Hand
Crimping Tool Ratchet
Control
Adjustment Pin
in No. 1
Position
GO gage must pass completely
through the die closure.
NO- GO gage may enter partially,
but must not pass completely
through the die closure.
Figure 6
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