408-10040 Datasheet, PDF (2/7 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use ofmanually powered hand tools.

408- 10040
HAND TOOL
PART
NUMBER
WIRE
SIZE
(AWG)
DOT
CODE
HANDLE COLOR
CODE
TERMINAL COLOR CODE
HIGH
TEMP.
LOW TEMP.
STRIP LENGTH
Min.
Max.
576778
24--22 2 Dots
1 Handle Black
1 Handle Brown
Brown
Black
5.56 [.219] 6.35 [.250]
576779
20
1 Dot
1 Handle Gray
1 Handle Purple
Gray
Purple
(With Black Stripe)
5.56 [.219] 6.35 [.250]
576780
18
2 Dots
1 Handle Orange
1 Handle Black
Orange
Orange
(With Black Stripe)
5.56 [.219] 6.35 [.250]
576781
16
1 Dot
2 Handles Orange
Orange
Orange
(With Black Stripe)
5.56 [.219] 6.35 [.250]
576782
14
2 Dots
1 Handle White
1 Handle Black
White
White
(With Black Stripe)
5.56 [.219] 6.35 [.250]
576783
12
1 Dot
2 Handles White
White
White
(With Black Stripe)
5.56 [.219] 6.35 [.250]
576784
10
1 Dot
2 Handles Black
Black
-- -- --
7.62 [.300] 8.38 [.330]
Figure 2
3. CRIMPING PROCEDURE
NOTE
i
Refer to Section 5 for information on the
insulation crimp adjustment.
Refer to Figure 3 and the following steps for terminal
crimping procedures.
CAUTION
!
Do NOT use wire with nicked or missing
conductors.
NOTE
i
Make sure terminal insulation color code matches
tool handle color.
PIDG STRATO- THERM Terminals
Insulation Barrel Wire Barrel
2. Open the tool jaws by closing the tool handles
until the ratchet releases, then allow the handles to
open fully.
3. Place the terminal in the dies so that the wire
barrel butts against the locator.
4. Close the tool handles until the terminal is held
firmly in place. Do NOT deform the terminal.
End of Conductor
Butts Against
Locator
Locator
5. Insert properly stripped wire into the terminal
until the end of the conductor butts against the
locator.
CAUTION
!
Do NOT allow wire insulation to enter the
terminal wire barrel.
Wire Barrel Butts
Against Locator
Figure 3
1. Strip the wire to the dimension provided in
Figure 2, being careful to avoid nicking or
damaging the conductor(s).
6. Complete the crimp by closing the tool handles
until the ratchet releases.
7. Release the tool handles, allow the handles to
open fully, and remove the crimped terminal.
8. Observe the dot code on the finished crimp to
ensure that the correct terminal and tool
combination was used. See Figure 2.
9. Refer to Section 4 and Figure 4 for terminal
crimp inspection procedure.
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