408-1559 Datasheet, PDF (4/10 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

408-1559
6. Complete the crimp by closing the tool handles until the ratchet releases.
7. Release the tool handles, allow the handles to open fully, and remove the crimped product.
8. To crimp the other wire barrel of a splice, re-position the uncrimped wire barrel in the tool as shown in
Figure 5, and repeat Steps 2 through 7.
9. Inspect the crimped product according to Figure 7. Product not meeting these conditions should NOT
be used. If the wire insulation grip is not satisfactory, refer to Section 4 to adjust the grip using the
insulation crimp adjustment pins.
3.2. Spare Wire Cap
1. Strip the wire to the dimension provided in Figure 3, being careful to avoid nicking or cutting the
conductor(s).
CAUTION
DO NOT use wire with nicked or missing conductor(s).
Figure 5
2. Place the tool insulation crimp adjustment pins in Position 3.
3. Close the tool handles until the jaws partially close, but leave enough space for the spare wire cap to
be inserted between the jaws.
4. Raise the locator so that the end of the cap rests against the recessed surface of the locator as shown
in Figure 6.
Rev U
Figure 6
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