408-1559 Datasheet, PDF (2/10 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools

408-1559
3. CRIMPING PROCEDURE
Refer to Figure 3 to ensure that the correct tool and product combination is being used. Figure 3 also lists the
number of dots (or dots and rib) that appear embossed on a crimped product when it is crimped using the
correct tooling.
3.1. PIDG and PLASTI-GRIP Terminal and Splice and PIDG FASTON Receptacle
1. Strip the wire to the dimension provided in Figure 3 being careful to avoid nicking or cutting the
conductor(s).
CAUTION
DO NOT use wire with nicked or missing conductor(s).
2. Open the tool jaws by closing the tool handles until the ratchet releases, then allow the handles to
open fully.
PART
NO.
TOOL
COLOR
CODE
DOT
CODE
46121
169485
Red and
Yellow
1
47304● Yellow
---
47907-1
Blue and
White
2
47386 Red and
47386-5 Yellow
1
47386 Red and
47386-5 Yellow
1
69151-1● Red
---
69454
Red
1 Dot
1 Rib
47387
Blue and
Green
2
PRODUCT
DESCRIPTION
INSUL COLOR
PIDG Terminals and Splices
PLASTI-GRIP Butt Splices
PIDG Terminals
PIDG Terminals and Splices
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals
MS 25036-143 through -147
PIDG Radiation Resistant
Terminals
MS 7928/4-143 through -147
PIDG Terminals and Splices
PLASTI-GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals and Splices
PLASTI-GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals and Splices
PLASTI-GRIP Terminals
PIDG Radiation Resistant
Terminals and Splices
PIDG Terminals and Splices
PLASTI-GRIP Terminals
Yellow
Natural Translucent
Natural Translucent
with White Stripe
Yellow
Natural with Yellow
Stripe
Red
Natural Translucent
with White Stripe
Red
Natural Translucent
with White Stripe
Red
Natural Translucent
with White Stripe
Blue
Green
PIDG Radiation Resistant
Terminals and Splices
Natural Translucent
with Blue Stripe
SIZE RANGE
(AWG)
WIRE
INSUL DIA
RANGE
STRIP LENGTH
TERMINAL
SPLICE
26-22
---
4.0-4.8
4.4-5.2
[5/32-3/16] [11/64-13/64]
24-20
---
4.8-6.6
[3/16-7/32]
5.6-6.4
[7/32-1/4]
26-24
---
5.2-6.0
[13/64-15/64]
---
22-16
---
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
22-16
---
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
22-18
16-14
20-16
HD
16-14
20-16
HD
---
5.2-6.0
[13/64-15/64]
6.4-7.1
[1/4-9/32]
1.04-2.62
[.041-.103]
0.41-1.65
[.016-.065]
5.2-6.0
[13/64-15/64]
---
6.4-7.1
[1/4-9/32]
●Use Tight Insulation Support for Wires with Thin Wall Insulation
Figure 3 (cont’d)
Rev U
2 of 10