408-10039 Datasheet, PDF (4/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

408-10039
Wire Barrel
Die Closure
Configuration
Recommended Plug Gage Design
GO
NO-GO
Dimension Dimension
Insulation Barrel
Die Closure
Configuration
GO
Dimension
NO-GO
Dimension
50.8 mm [2.00 in.] Min. Typ
W
6.35 mm [.250 in.] Typ
DIES
576711
576720
576715
576714
576716
576742
576723
WIRE BARREL PLUG GAGE (mm [in.])
INSULATION BARREL PLUG GAGE (mm [in.])
GO
NO-GO
GO
NO-GO
W (Width)
2.591-2.598 [.1020-.1023] 2.690-2.692 [.1059-.1060] 0.813-0.820 [.0320-.0323] 1.217-1.219 [.0479-.0480] 4.06 [.160]
2.591-2.598 [.1020-.1023] 2.690-2.692 [.1059-.1060] 1.067-1.074 [.0420-.0423] 1.471-1.473 [.0579-.0580] 4.39 [.173]
3.048-3.056 [.1200-.1203] 3.147-3.150 [.1239-.1240] 0.940-0.947 [.0370-.0373] 1.344-1.346 [.0529-.0530] 5.89 [.232]
3.124-3.132 [.1230-.1233] 3.223-3.226 [.1269-.1270] 0.940-0.947 [.0370-.0373] 1.344-1.346 [.0529-.0530] 5.89 [.232]
3.327-3.335 [.1310-.1313] 3.426-3.429 [.1349-.1350] 1.067-1.074 [.0420-.0423] 1.471-1.473 [.0579-.0580] 6.63 [.261]
3.683-3.691 [.1450-.1453] 3.782-3.785 [.1489-.1490] 1.067-1.074 [.0420-.0423] 1.471-1.473 [.0579-.0580] 6.63 [.261]
4.775-4.783 [.1880-.1883] 4.874-4.877 [.1919-.1920] 1.676-1.684 [.0660-.0663] 2.080-2.083 [.0819-.0820] 8.43 [.332]
Wire Barrel Crimping Chamber
Dies Bottomed but
Not Under Pressure
Inspection
Insulation Barrel Crimping Chamber
Dies Bottomed but
Not Under Pressure
Spacers in
Position 3
Spacers in
Position 1
Crimping
Chamber
Crimping
Chamber
GO Gage Must Pass Completely Through
Crimping Chamber
GO Gage Must Pass Completely Through
Crimping Chamber
NO-GO Gage May Enter Partially, but Must Not
Pass Completely Through Crimping Chamber
NO-GO Gage May Enter Partially, but Must Not
Pass Completely Through Crimping Chamber
Rev D
Figure 4
4 of 5