408-10039 Datasheet, PDF (2/5 Pages) TE Connectivity Ltd – Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

408-10039
Wire Strip
Length
(See Table)
Insulation _Wire
Barrel
Barrel
Crimped Terminal
Dot Code (Both Sides of Terminal)
DIE
PN
COLOR
CODE
576711 Brown
576720 Gray
576715 Orange
576714 Orange
576716 White
576742 White
576723 Black
CRIMPED
TERMINAL
DOT CODE
2
1
2
1
2
1
1
WIRE
SIZE STRIP LENGTH
(AWG) (mm [in.])
24-22
20
18
5.56-6.35
16
[.219-.250]
14
12
10
7.62-8.38
[.300-.330]
Figure 2
Terminal Wire
Barrel Resting
Against Locator
Insulation Barrel
Crimping Chamber
Note: To locate terminal,
pull locator down slightly.
Locator
Wire Barrel
Crimping Chamber
Figure 3
4. Close the tool handles until the ratchet control releases. Allow the handles to open, then remove the
terminal.
5. Inspect the crimped terminal for the dot code on both sides of the terminal according to Figure 2.
CAUTION
Do not use damaged terminals. If a damage is evident, the terminal should be cut from the wire and replaced with a new one.
Do not re-terminate a terminal.
4. INSULATION CRIMP ADJUSTMENT
1. Remove the moving die from the tool.
2. Turn both insulation crimp adjustment spacers so that they fit into the notch in the side of the moving
die for position 3—loose. See Figure 1.
3. Insert the moving die into the moving die holder.
4. Turn the die holding screw enough to hold the moving die firmly in place. Do not tighten the screw.
5. Insert an unstripped wire into only the insulation barrel of the terminal.
6. Position the terminal in the dies as shown in Figure 3, then close the tool handles until the dies
bottom.
Rev D
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