C-2266655 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266655 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266655 -2

FINE CRIMP HEIGHT ADJUST

2- 2266655 -5

2- 2266655 -7

7- 2266655 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.29 mm [.090]

INSUL 3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .187 FLAG FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.26-5.02 mm [.168-.198 IN]

TERMINAL

571850-5

APPLICATION

SPECIFICATION

TERMINALS APPLIED

n 2.29-3.30 mm [.090-.130 IN]

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

626412-1

C1__DWG_PN_1_1

626412-2

C1__DWG_PN_2_1

626412-3

C1__DWG_PN_3_1

WIRE

SIZE

1.50mm2

16 AWG

1.00mm2

18 AWG

0.75mm2

20 AWG

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_1

1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_2

1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_3

1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_4

1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_5

1.14+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_6

1.14+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_7

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.3

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.4

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

8.3

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

9.3

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

9.5

W1__FA_SETTING_5

W1__DWG_CRIMP_HT_6

10.1

W1__FA_SETTING_6

W1__DWG_CRIMP_HT_7

10.1

W1__FA_SETTING_7

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266655 -4

2266655 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 CUT TO LENGTH AT ASSEMBLY.

13 QUANITY OF ITEM 129 IS IN METERS.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-3

8- 2266655 -5

8- 2266655 -4

5-18022-5

1901094-3

2119641-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-222

-111

---1

-111

-77 -27 -25 -22

2168083-1

1633782-3

2119782-1

2119640-1

2079988-1

1-22279-3

PART NO

SCR, SKT HD CAP, RoHS, M3 X 8.0

FENCE

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

DESCRIPTION

2168083-1

269

1633782-3

267

2119782

251

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-111

2119082-2 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-2

244

-111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1

--2-

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

2168400-6

240

---1

2063440-1 AIR FEED MODULE

2063440-1

238

--1-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1-

1901094-3 SPACER, FEEDER

1901094-3

198

---2

-111

21045-3

994969-1

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

21045-3

172

994969-1_GATD

166

- REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

---1

240638-1

SPRING, FEED FINGER

240638

163

-111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

---1

2119641-2 FEED CAM, AIR FEED

2119641-2

151

-111

2119798-2 DETENT PIN

2119798-2

145

-111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-111

2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16

2168083-8

143

-111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-111

2119650-1 RAM, ASIAN STYLE, SIDE FEED

2119650

140

-111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

---1

3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854

3-23627-7

137

---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-111

2217068-1 BRACKET, AIR BLAST

2217068-1

130

13 - - - 0.5m

-111

2030758-3

5018030-2

TUBING, POLYURETHANE

NUT, HEX, REG, RoHS, M4

2030758-3_2151622

129

5018030-2

128

-111

2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0

2168083-3

127

-111

986220-3

CLAMP, CABLE, BLACK

986220-3

126

-111

1-22281-8 SPRING, COMPRESSION

SIMP_1-22281-8

121

-111

- - REF -

455888-1

2119944-1

SPACER, CRIMPER

FEED FINGER ASSEMBLY,SF

455888-1

120 C

2119944-1

117

-111

23238-1

INSERT, COUPLING

23238

101

-111

3-690712-4 FRONT STRIP GUIDE

3-690712-4

-222

1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 16

1-2168083-3

-111

2168083-6 SCR, SKT HD CAP, RoHS, M5 X 65

2168083-6

-111

2-455888-8 SPACER, CRIMPER

2-455888-8

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1-1

2119740-1 TAG,IDENTIFICATION

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3

-222

992763-5

2-18032-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, SET, FLT POINT M5 X 20.0

992763-5

2-18032-5

---1

5-18022-5 SCR, HEX HD CAP, M4 X 6.0

5-18022-5

---1

1338685-3 PAWL, FEED

1338685-3

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

1-2119644-2 RAM WASHER, PRECISION

1-2119644-2

-222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-111

1-1320908-3

1-1901086-9

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

1-1320908-3

1-1901086-9

-111

2119791-5 DEPRESSOR, WIRE

2119791-5

-222

22281-6

SPRING, COMPRESSION

SIMP_22281-6

-111

356835-1

LEVER, DRAG RELEASE

356835-1

-111

6-690754-9 DRAG, SPECIAL

6-690754-9

-111

5-690440-4 GUIDE, REAR STRIP

5-690440-4

-111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-444

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-111

2119533-6 STRIPPER, SIDE FEED

2119533-6

1- 1 1 1

3-853720-8 BLADE, SLUG

3-853720-8

1- 1 1 1

11 1 1 1

----

1-853721-8

2-1803012-9

1803010-4

BLADE, SLUG

PLATE, REAR SHEAR

ANVIL, SPCEIAL, COMBINATION

1-853721-8

2-1803012-9

1803010-4

ITEM_7

----

ITEM_6

----

ITEM_5

-111

238009-1

BLOCK, FL CRIMPER SPACER

238009-1

11 1 1 1

-111

1803208-7

455888-1

CRIMPER, INSULATION OVERLAP PREMIUM

SPACER, CRIMPER

1803208-7

455888-1

11 1 1 1

8-456406-0 CRIMPER, WIRE PREMIUM

8-456406-0

-77 -27 -25 -22 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

DWN

K.HUANG

CHK

L.ZHANG

APVD

U.GUO

PRODUCT SPEC

20JAN2015

20JAN2015 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266655

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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