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C-2266655 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2266655 -2
A
2266655 -5
A
2266655 -6
A
2266655 -7
A
D
7- 2266655 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.29 mm [.090]
INSUL 3.05 mm [.120]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
OV
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: .187 FLAG FASTON RECEPTACLE
WIRE STRIP LENGTH
4.26-5.02 mm [.168-.198 IN]
TERMINAL
APPLICATION
C SPECIFICATION
571850-5
-
INSULATION DIAMETER RANGE
n 2.29-3.30 mm [.090-.130 IN]
-
-
-
-
TERMINALS APPLIED 10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
626412-1
C1__DWG_PN_1_1
626412-2
C1__DWG_PN_2_1
626412-3
C1__DWG_PN_3_1
WIRE
SIZE
1.50mm2
16 AWG
1.00mm2
18 AWG
0.75mm2
20 AWG
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_1
1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_2
1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_3
1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_4
1.22+/-0.05 [.048+/-.002] W1__DWG_WGAUGE_5
1.14+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_6
1.14+/-0.05 [.045+/-.002] W1__DWG_WGAUGE_7
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.3
W1__DWG_CRIMP_HT_2
7.4
W1__DWG_CRIMP_HT_3
8.3
W1__DWG_CRIMP_HT_4
9.3
W1__DWG_CRIMP_HT_5
9.5
W1__DWG_CRIMP_HT_6
10.1
W1__DWG_CRIMP_HT_7
10.1
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
W1__FA_SETTING_5
W1__FA_SETTING_6
W1__FA_SETTING_7
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266655 -4
2266655 -5
2266655 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
A
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
4.30 .
13 CUT TO LENGTH AT ASSEMBLY.
14 QUANITY OF ITEM 129 IS IN METERS.
AMP 4805 REV 31MAR2000
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338685-3
-
-
-
-
-
8- 2266655 -5
8- 2266655 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
-
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-2222
-1111
--1--
-1-11
----1
----1
----1
-1-11
-77 -7 -6 -5 -2
2168083-1
1633782-3
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
PART NO
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
-
2
2168083-1
269
-
1
1633782-3
267
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
-
1
2079988_GATD
249
-
1
2119641-1
248
-
1
2119798-1
247
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
A
RELEASED
REVISIONS
DESCRIPTION
1
DATE
26MAR2015
DWN
APVD
RK TE
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
2119082-2 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-2
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6- 1 1 1 1
--22-
2119083-1
2168400-6
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
2119083
242
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--11-
--11-
2119740-2
1901094-3
TAG,IDENTIFICATION
SPACER, FEEDER
-
1
2119740-2
213
..
1
1901094-3
198
D
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
-1111
994969-1
MAGNET, RARE EARTH HIGH ENERGY
-
1
994969-1_GATD
166
- REF REF REF REF
994970-2
COUNTER, MAGNETIC
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
-1111
2168083-8 SCR, SKT HD CAP, RoHS, M4 X 16
-
1
2168083-8
143
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
2217068-1 BRACKET, AIR BLAST
-
1
2217068-1
130
14 - - - - 0.5m
-1111
2030758-3
5018030-2
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
-
1
2030758-3_2151622
129
-
1
5018030-2
128
-1111
2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0
-
1
2168083-3
127
-1111
986220-3
CLAMP, CABLE, BLACK
-
1
986220-3
126
-1111
1-22281-8 SPRING, COMPRESSION
-
1
SIMP_1-22281-8
121
-1111
455888-1
SPACER, CRIMPER
-
1
455888-1
120
- - REF REF -
2119944-1 FEED FINGER ASSEMBLY,SF
-
1
2119944-1
117
-1111
23238-1
INSERT, COUPLING
-
1
23238
101
-1111
3-690712-4 FRONT STRIP GUIDE
-
1
3-690712-4
96
-2222
1-2168083-3 SCR, SKT HD CAP, RoHS, M3 X 16
-
2
1-2168083-3
95
-1111
-1111
2168083-6
2-455888-8
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
-
1
2168083-6
93
-
1
2-455888-8
82
C
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-2222
992763-5
2-18032-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
-
3
992763-5
62
-
2
2-18032-5
61
-1111
2079383-4 SCR, BHSC, RoHS (M4 X 8)
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----1
1338685-3 PAWL, FEED
-
1
1338685-3
56
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-2 RAM WASHER, PRECISION
-
1
1-2119644-2
38
6- 1 1 1 1
-1-11
2119085-1
2119092-1
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
-
1
2119085
37
-
1
2119092-1
35
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
-1111
1-1320908-3
1-1901086-9
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
-
1
1-1320908-3
30
-
1
1-1901086-9
29
B
-1111
2119791-5 DEPRESSOR, WIRE
-
1
2119791-5
28
-2222
22281-6
SPRING, COMPRESSION
-
2
SIMP_22281-6
27
-1111
356835-1
LEVER, DRAG RELEASE
-
1
356835-1
26
-1111
6-690754-9 DRAG, SPECIAL
-
1
6-690754-9
25
-1111
5-690440-4 GUIDE, REAR STRIP
-
1
5-690440-4
24
-1111
980371-4
SCR, SKT HD SHLDR 5.0 DIA X 6.0
-
1
980371-4
23
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-4444
1-18028-2 WASHER, FLAT, REG M4
-
4
1-18028-2
20
-1111
2119533-6 STRIPPER, SIDE FEED
-
1
2119533-6
19
1- 1 111
3-853720-8 BLADE, SLUG
-
1
3-853720-8
15
1- 1 111
1-853721-8 BLADE, SLUG
-
1
1-853721-8
10
1- 1 111
11 1 1 1 1
-----
2-1803012-9
1803010-4
-
PLATE, REAR SHEAR
ANVIL, SPCEIAL, COMBINATION
-
-
1
2-1803012-9
9
-
1
1803010-4
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-----
-
-
..
1
ITEM_5
5
-1111
238009-1
BLOCK, FL CRIMPER SPACER
-
1
238009-1
4
11 1 1 1 1
-1111
1803208-7
455888-1
CRIMPER, INSULATION OVERLAP PREMIUM
SPACER, CRIMPER
-
1
1803208-7
3
-
1
455888-1
2
11 1 1 1 1
8-456406-0 CRIMPER, WIRE PREMIUM
-
1
8-456406-0
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
K.HUANG
CHK
L.ZHANG
APVD
U.GUO
PRODUCT SPEC
20JAN2015
20JAN2015
20JAN2015 NAME
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266655
SCALE
SHEET
1:2
OF
14
-
REV
A
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷