C-2266355 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266355 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266355 -2

FINE CRIMP HEIGHT ADJUST

2- 2266355 -5

2- 2266355 -7

7- 2266355 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.30 mm [.130]

INSUL 4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: SOLDER CONTACT

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

114-2088

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

928782-1

C1__DWG_PN_1_1

928782-3

C1__DWG_PN_2_1

928782-2

C1__DWG_PN_1_2

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.20-3.10 mm [.087-.122 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

1.00mm2

CRIMP HEIGHT

mm [INCH]

2.39+/-0.05 [.094+/-.002] W1__DWG_WGAUGE_1

2.28+/-0.05 [.090+/-.002] W1__DWG_WGAUGE_2

2.17+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_3

2.06+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.7

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.1

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.1

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

10.1

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266355 -4

2266355 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 POSITION ITEM 99 TO A DEPTH OF .50 [12.70mm] FROM

BOTTOM OF ITEM 29.

13 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2266355 -5

8- 2266355 -4

5-18022-5

1901094-3

2119641-2

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-111

1633377-4 CRIMPER BLANK, WIRE

1633377-4

261

-111

2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE

2119782

251

---1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

---1

2079988-1 BUSHING, LCH5-12, MISUMI

2079988_GATD

249

-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-111

2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-5

244

-111

6- 1 1 1

--2-

2079764-1

2119083-1

2168400-6

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2079764

243 D

2119083

242

2168400-6

240

---1

2063440-1 AIR FEED MODULE

2063440-1

238

--1-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1-

1901094-3 SPACER, FEEDER

1901094-3

198

---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1

- REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

---1

240638-1

SPRING, FEED FINGER

240638

163

7-111

---1

8-21084-1

2119641-2

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

8-21084-1_GATD

152

2119641-2

151

-111

2119798-2 DETENT PIN

2119798-2

145

-111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-222

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

-111

1-2119656-8 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-8

141

-111

2161312-1 RAM, STEPPED, ASIAN STYLE, SIDE FEED

2161312

140

7- 1 1 1

---1

2119092-2

3-23627-7

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

2119092-2

139

3-23627-7

137

---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-111

2168083-6

1-22281-8

SCR, SKT HD CAP, RoHS, M5 X 65

SPRING, COMPRESSION

2168083-6

124

SIMP_1-22281-8

123

- - REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

-111

980371-4

SCR, SKT HD SHLDR 5.0 DIA X 6.0

980371-4

100

12 - 2 2 2

-222

2-18032-5

2168083-1

SCR, SET, FLT POINT M5 X 20.0

SCR, SKT HD CAP, RoHS, M3 X 8.0

2-18032-5

2168083-1

-111

1-455888-8 SPACER, CRIMPER

1-455888-8

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-1-1

2119740-1 TAG,IDENTIFICATION

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 33

---1

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

---1

1338683-8 FEED PAWL

1338683-8

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-111

1-2079383-5 SCR, BHSC, RoHS (M8 X 40)

1-2079383-5

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

1-2119644-3 RAM WASHER, PRECISION

1-2119644-3

13 - 2 2 2

-111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

-111

1320908-1 SPACER, STRIP GUIDE

1320908-1

-111

2-1901086-4

455888-3

PLATE, STRIP GUIDE

SPACER, CRIMPER

2-1901086-4

455888-3

-222

22281-9

SPRING, COMPRESSION

SIMP_22281-9

-111

356835-1

LEVER, DRAG RELEASE

356835-1

-111

240792-1

DRAG, TERMINAL

240792-1

-111

1320928-1 STRIP GUIDE

1320928-1

-111

1-690438-0 FRONT STRIP GUIDE

1-690438-0

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-222

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-111

2119533-3 STRIPPER, SIDE FEED

2119533-3

-111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 11

1- 1 1 1

11 1 1 1

-111

1-2119805-7

1633838-1

1633840-2

1-455888-1

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .130

SPACER, CRIMPER

1-2119805-7

1633838-1

1633840-2

1-455888-1

----

ITEM_6

-111

1803080-8 DEPRESSOR, SHEAR

1803080-8

-111

238011-2

BLOCK, CRIMPER SPACER

238011-2

11111

-111

9-2119582-2

455888-3

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

9-2119582-2

455888-3

11111

7-1633860-4 CRIMPER, WIRE

7-1633860-4

-77 -27 -25 -22 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

28JUN2014

BOB HIGMAN

CHK

T.ELBIN

28JUN2014

APVD

D.STOUGH

28JUN2014 NAME

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266355

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷