C-2266355 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266355 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2266355 -2

2266355 -5

2266355 -6

2266355 -7

7- 2266355 -7

DESCRIPTION

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO

4 LATCH PLATE 12

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 3.30 mm [.130]

INSUL 4.57 mm [.180]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: SOLDER CONTACT

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-2088

TERMINALS APPLIED 10

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

928782-1

C1__DWG_PN_1_1

928782-3

C1__DWG_PN_2_1

928782-2

C1__DWG_PN_1_2

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.20-3.10 mm [.087-.122 IN]

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

WIRE

SIZE

2.50mm2

2.00mm2

1.50mm2

1.00mm2

CRIMP HEIGHT

mm [INCH]

2.39+/-0.05 [.094+/-.002] W1__DWG_WGAUGE_1

2.28+/-0.05 [.090+/-.002] W1__DWG_WGAUGE_2

2.17+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_3

2.06+/-0.05 [.081+/-.002] W1__DWG_WGAUGE_4

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.7

W1__DWG_CRIMP_HT_2

8.1

W1__DWG_CRIMP_HT_3

9.1

W1__DWG_CRIMP_HT_4

10.1

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266355 -4

2266355 -5

2266355 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

3.41 .

13 POSITION ITEM 99 TO A DEPTH OF .50 [12.70mm] FROM

BOTTOM OF ITEM 29.

14 CUT TO LENGTH AT ASSEMBLY.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338683-8

8- 2266355 -5

8- 2266355 -4

5-18022-5

1901094-3

2119641-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

-1111

-77 -7 -6 -5 -2

1633377-4

PART NO

CRIMPER BLANK, WIRE

DESCRIPTION

1633377-4

261

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-15-016169

ECR-16-001479

ECR-16-003904

REVISIONS

DESCRIPTION

DATE

04NOV2015

04FEB2016

15MAR2016

DWN

APVD

MR GB

KH TE

XZ TE

--1--

7- 1 - 1 1

----1

-1-11

--1--

-1111

6- 1 1 1 1

--22-

----1

--11-

----2

8-1111

- REF REF REF REF

----1

- - REF REF -

--11-

-1111

- - REF REF -

-1111

13 - 2 2 2 2

-2222

-1111

-1--1

-2222

-1-11

6- 3 - 3 3

-1111

----1

-2222

----1

-1111

-1-11

-1111

-1-11

-1111

6- 1 1 1 1

7- 1 - 1 1

14 - 2 2 2 2

-1111

-2222

-1111

-2222

-1111

1-1111

111111

-1111

-----

-1111

11 1 111

-1111

11 1 111

2119957-2

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2161314-1

2119082-5

2079764-1

2119083-1

2168400-6

2063440-1

2119740-2

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SEE NOTE 4

1633743-1

2168083-6

1-22281-8

2119944-1

980371-4

2-18032-5

2168083-1

1-455888-8

2119956-1

2119740-1

2168078-1

2119793-1

992763-5

2079383-4

5-18022-5

1338683-8

2168400-1

18023-9

1-2119656-7

2161311-1

1-2079383-5

2119645-1

2119957-1

1-2119644-3

2119085-1

2119092-1

2079383-5

2161328-1

1320908-1

2-1901086-4

455888-3

22281-9

356835-1

240792-1

1320928-1

1-690438-0

2168083-2

1-18028-2

2119533-3

3-22280-3

1-356885-4

1-2119805-7

1633838-1

1633840-2

1-455888-1

1803080-8

238011-2

9-2119582-2

455888-3

7-1633860-4

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, STEPPED, ATLANTIC, SF, NON-ADJ

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

SERVO FEED LATCH ASM

SCR, SKT HD CAP, RoHS, M5 X 65

SPRING, COMPRESSION

FEED FINGER ASSEMBLY,SF

SCR, SKT HD SHLDR 5.0 DIA X 6.0

SCR, SET, FLT POINT M5 X 20.0

SCR, SKT HD CAP, RoHS, M3 X 8.0

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP M4 X 6.0

APPLICATOR BASIC ASSEMBLY, SF

RAM, STEPPED, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 40)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

PLATE, STRIP GUIDE

SPACER, CRIMPER

SPRING, COMPRESSION

LEVER, DRAG RELEASE

DRAG, TERMINAL

STRIP GUIDE

FRONT STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION .130

SPACER, CRIMPER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

2119957-2

260

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2161314

245

2119082-5

244

2079764

243

2119083

242

2168400-6

240

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

1633743-1

133

2168083-6

124

SIMP_1-22281-8

123

2119944-1

117

980371-4

100

2-18032-5

2168083-1

1-455888-8

2119956-1

2119740-1

2168078-1

2119793

992763-5

2079383-4

5-18022-5

1338683-8

2168400-1

18023-9

1-2119656-7

2161311

1-2079383-5

2119645

2119957-1

1-2119644-3

2119085

2119092-1

2079383-5

2161328

1320908-1

2-1901086-4

455888-3

SIMP_22281-9

356835-1

240792-1

1320928-1

1-690438-0

2168083-2

1-18028-2

2119533-3

SIMP_3-22280-3

1-356885-4

1-2119805-7

1633838-1

1633840-2

1-455888-1

ITEM_6

1803080-8

238011-2

9-2119582-2

455888-3

7-1633860-4

-77 -7 -6 -5 -2 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

28JUN2014

BOB HIGMAN

CHK

T.ELBIN

28JUN2014

APVD

28JUN2014 NAME

D.STOUGH

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266355

SCALE

SHEET

1:2

REV

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷