C-2266261 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266261 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

PNEUMATIC FEED

2119950-1

1338683-8

5-18022-5

2119641-2

2119799-1

2063440-1

2- 2266261 -1

FINE CRIMP HEIGHT ADJUST

MECHANICAL

2- 2266261 -2

FINE CRIMP HEIGHT ADJUST

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119951-1

2161326-1

2119950-2

2119949-1

2119951-1

2161326-1

1338685-1

1338683-8

8- 2266261 -5

8- 2266261 -4

5-18022-5

8- 2266261 -5

8- 2266261 -4

1901094-3

2119653-2

1901094-3

2119799-1

2168400-6 (QUANTITY 2)

1803430-1

2168400-6 (QUANTITY 2)

- 1 1111

- - --1-

- - - -1-

- 1 1111

2119782-1

2119640-1

2079988-1

1-22279-3

2119082-4

2079764-1

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

2119782

251

2119640-1

250

2079988_GATD

249

1-22279-3_SIMP

246

2119082-4

244

2079764

243

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803403-1

6-1 1111

2119083-1 RETAINER, INSULATION DIAL

2119083

242

7-18023-7

MECHANICAL FEED

2119949-1

1338683-8

5-18022-5

2119653-2

- 1 1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241 D

2- 2266261 -5

FINE CRIMP HEIGHT ADJUST

SERVO

PNEUMATIC FEED

2119950-1

1338683-8

5-18022-5

2119641-2

2119799-1

2063440-1

- - -2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

LATCH PLATE

2119580-1

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

- - ---1

2119580-1 MECHANICAL FEED ASSEMBLY

239

2- 2266261 -7

4-2266261-2

FINE CRIMP HEIGHT ADJUST

NONE

DOUBLE ACTING

PHEUMATIC WITH

SENSORS

MECHANICAL FEED

PNEUMATIC FEED

SERVO LATCH PLATE

2119949-1

2119950-1

2119951-1

1338685-1

5-18022-5

8-2266261-5

2119653-2

2119641-2

1901094-3

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

- - --1-

- - -1--

- - - -2-

8- 1 1 1 1 1

2063440-1

2119740-2

1901094-3

21045-3

994969-1

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

2063440-1

238

2119740-2

213

1901094-3

198

21045-3

172

994969-1_GATD

166

SMART APPLICATOR

2161326-1

8-2266261-4

- REF REF REF REF REF

994970-2

COUNTER, MAGNETIC

COUNTER_994970

164

7- 2266261 -7

CRIMP TOOLING KIT

240638

- 1 --1-

240638-1

SPRING, FEED FINGER

163

7- 1 1 1 1 1

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

- - --1-

2119641-2 FEED CAM, AIR FEED

2119641-2

151

APPLICATOR DATA

CRIMP

SIZE

WIRE 1.85 mm [.073]

INSUL 3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

TERMINAL DATA:

TERMINAL NAME:

DELPHI TERMINAL

DELPHI CRIMP SPECIFICATION

COMPACT TERMINAL SYSTEM 1.5 SEALED

- 1 1111

- 4 4444

- - ---1

- 1 1111

7- 1 1 1 1 1

- 1 --1-

- - --1-

- - - REF - -

2119798-2

2079383-8

2168400-5

2119653-2

1-2119656-0

2119650-1

2119092-2

3-23627-7

2119799-1

SEE NOTE 4

DETENT PIN

SCR, BHSC, RoHS (M4 X 16)

SHCS, LOW HEAD, RoHS, M4 X 20

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, ASIAN STYLE, SIDE FEED

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

2119798-2

145

2079383-8

144

2168400-5

143

2119653-2

142

1-2119656-0

141

2119650

140

2119092-2

139

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

WIRE STRIP LENGTH

3.92-4.68 mm [.154-.184 IN]

INSULATION DIAMETER RANGE

n 1.30-2.10 mm [.051-.083 IN]

TERMINAL

DELPHI CRIMP INFORMATION SHEET P-AGE 2 OF 4

APPLICATION

SPECIFICATION

- - -1--

- - - REF - -

- 1 1111

- 1 1-11

1633743-1

2119944-1

455888-6

2119956-1

2119740-1

SERVO FEED LATCH ASM

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

TAG,IDENTIFICATION

1633743-1

133

2119944-1

117

455888-6

2119956-1

2119740-1

TERMINALS APPLIED

- 2 2222

- 1 1111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

TE TERMINAL

2113449-1

2113449-2

2113449-3

2113449-4

C1__DWG_PN_1_0

DELPHI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

15493001

C1__DWG_PN_2_1

C1__DWG_PN_1_2

13611693

C1__DWG_PN_2_2

C1__DWG_PN_1_3

13740307

C1__DWG_PN_2_3

C1__DWG_PN_1_4

15432210

C1__DWG_PN_2_4

TE SEAL

1949130-1

1949130-2

1949130-3

C1__DWG_PN_3_0

DELPHI SEAL

C1__DWG_PN_4_0

CABLE DIAMETER

C1__DWG_PN_3_1

15327918

C1__DWG_PN_4_1

1.20-2.00

C1__DWG_PN_3_2

15327913

C1__DWG_PN_4_2

1.20-1.60

C1__DWG_PN_3_3

15339412

C1__DWG_PN_4_3

1.90-2.40

6- 3 3 333

- 1 --11

13 - 1 1 1 1 1

- 1 --11

- 2 2222

992763-5

5-18022-5

985575-3

1338683-8

2168083-3

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

FEED PAWL

SCR, SKT HD CAP, RoHS, M4 X 12.0

992763-5

5-18022-5

985575-3

1338683-8

2168083-3

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_1

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_2

1.10+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.9

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

8.9

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

9.9

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1111

- - --12

- - ---1

- 1 1111

5018030-1

811242-5

690753-2

18023-9

2119652-1

2079383-7

2119645-1

2119957-1

1-2119644-2

1-1752356-3

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

SUPPORT, TERMINAL

5018030-1

811242-5_OLD

690753-2

18023-9

2119652

2079383-7

2119645

2119957-1

1-2119644-2

1-1752356-3

2 GREASE BEARING SURFACES LIGHTLY

- 2 2222

- 1 1111

2079383-5

2161328-1

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

2079383-5

2161328

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

- 1 1111

1320908-7

2119959-1

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

1320908-7

2119959-1

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266261 -4

2266261 -5

14 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED

WITH SENSORS AND IS APPLICATION SPECIFIC. DOES NOT

REQUIRE ITEMS 49 & 151.

- 1 1111

-2 2222

455888-3

1320928-2

2168083-2

1-18028-2

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

455888-3

1320928-2

2168083-2

1-18028-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

- 1 1111

11 1 - 1 1 1 1 1

- 1 1111

1- 1 1 1 1 1

11 1 1 1 1 1

- 1 1111

- - ----

- 1 1111

- 1 1 111

2119533-1

2119806-1

3-22280-3

1-356885-4

2119805-1

318707-1

4-1633928-4

3-240641-3

2-2119781-4

238011-4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

2119533

2119806

SIMP_3-22280-3

1-356885-4

2119805-1

318707-1

4-1633928-4

3-240641-3

ITEM_6

2-2119781-4

238011-4

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 THE INSULATION RANGE LISTED IS FOR THE TERMINAL.REFER TO

THE CHART FOR RANGE OF SEALS LISTED ON APPLICATOR DRAWING.

13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

- 1 ----

-77 -42 -27 -25 -22 -21

1803430-1

PART NO

AIR FEED MODULE

DESCRIPTION

1803430

290

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

11 1 1 1 1 1

- 1 1111

11 1 1 1 1 1

1633965-2

1-455888-0

8-1633609-8

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

1633965-2

1-455888-0

8-1633609-8

-77 -42 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

X.ZHAO

CHK

L.ZHANG

APVD

T.ELBIN

PRODUCT SPEC

11APR2014

11APR2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266261

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷