C-2266261 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2266261 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

ECR-16-016504

REVISIONS

DESCRIPTION

DATE

22NOV2016

DWN

APVD

MR TE

PNEUMATIC FEED

2119950-1

1338683-8

5-18022-5

2119641-1

2119799-1

2063440-1

2266261 -1

FINE CRIMP HEIGHT ADJUST

2266261 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

DOUBLE ACTING

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119951-1

2161326-1

2119950-2

2119949-1

2119951-1

2161326-1

1338685-1

1338683-8

8- 2266261 -5

8- 2266261 -4

5-18022-5

8- 2266261 -5

8- 2266261 -4

1901094-3

2119653-1

1901094-3

2119799-1

2168400-6 (QUANTITY 2)

1803430-1

2168400-6 (QUANTITY 2)

- - - --1-

- 1 1 -111

- - - 1---

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

2119758-1

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

RAM, AMP STYLE, SIDE FEED, NON-ADJ.

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

245

DOUBLE ACTING

2119950-2

1338685-1

5-18022-5

2119799-1

1803430-1

- 1 1 1111

2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-4

244

2079764

MECHANICAL FEED

2119949-1

1338683-8

5-18022-5

2119653-1

- 1 1 1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243 D

2266261 -5

2266261 -6

FINE CRIMP HEIGHT ADJUST

NON-CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE

SERVO

4 LATCH PLATE 12

PNEUMATIC FEED

DOUBLE ACTING

2119950-1

2119950-2

1338683-8

1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

1803430-1

6- 1 1 1 1 1 1

- 1 1 1111

- - - 22--

- - - ---1

- - - --1-

2119083-1

7-18023-7

2168400-6

2119580-1

2063440-1

RETAINER, INSULATION DIAL

SCR, SKT HD CAP M3 X 4.0

SHCS, LOW HEAD, RoHS, M5 X 16

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

2119083

242

7-18023-7

241

2168400-6

240

2119580-1

239

2063440-1

238

2266261 -7

FINE CRIMP HEIGHT ADJUST

NONE

- - - 11--

2119740-2 TAG,IDENTIFICATION

2119740-2

213

3-2266261-2

7- 2266261 -7

APPLICATOR DATA

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

DOUBLE ACTING

PNEUMATIC WITH

SENSORS

MECHANICAL FEED

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

2119949-1

2119950-1

2119951-1

2161326-1

1338685-1

5-18022-5

8-2266261-5

8-2266261-4

2119653-1

2119641-1

1901094-3

2119799-1

2063440-1

2168400-6 (QUANTITY 2)

- - - 11--

- 2 - --2-

8- 1 1 1 1 1 1

- REF REF REF REF REF REF

- 1 - --1-

1901094-3

21045-3

994969-1

994970-2

240638-1

3-23627-7

2119799-1

SPACER, FEEDER

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

1901094-3

198

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

240638

163

3-23627-7

137

2119799

136

CRIMP

SIZE

TYPE

- - - REF REF - -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

WIRE 1.85 mm [.073]

INSUL 3.05 mm [.120]

APPLICATOR INSTRUCTIONS

408-10389

- - - 11--

- - - REF REF - -

- 1 1 1111

1633743-1

2119944-1

455888-6

2119956-1

SERVO FEED LATCH ASM

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

1633743-1

133

2119944-1

117

455888-6

2119956-1

TERMINAL DATA: DELPHI TERMINAL

DELPHI CRIMP SPECIFICATION

- 1 1 --11

- 2 2 2222

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

2119740-1

2168078-1

TERMINAL NAME: COMPACT TERMINAL SYSTEM 1.5 SEALED

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

3.92-4.68 mm [.154-.184 IN]

n 1.30-2.10 mm [.051-.083 IN]

TERMINAL

DELPHI CRIMP INFORMATION SHEET P-AGE 2 OF 4

APPLICATION

SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

2113449-1

2113449-2

C1__DWG_PN_1_0

DELPHI TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

15493001

C1__DWG_PN_2_1

C1__DWG_PN_1_2

13611693

C1__DWG_PN_2_2

TE SEAL

1949130-1

1949130-2

C1__DWG_PN_3_0

DELPHI SEAL

C1__DWG_PN_3_1

15327918

C1__DWG_PN_3_2

15327913

C1__DWG_PN_4_0

CABLE DIAMETER

C1__DWG_PN_4_1

1.20-2.00

C1__DWG_PN_4_2

1.20-1.60

- 1 1 -111

6- 3 3 -333

- 1 1 1111

- 1 - --11

14 - 1 1 1 1 1 1

- 1 - --11

- 4 4 4444

- 2 2 2222

- 1 1 1111

2119793-1

992763-5

2079383-4

5-18022-5

985575-3

1338683-8

2168400-1

2168083-3

5018030-1

811242-5

690753-2

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

SCR, FLT SKT HD CAP M3 X 10.0

FEED PAWL

SHCS, LOW HEAD, RoHS, M4 X 12

SCR, SKT HD CAP, RoHS, M4 X 12.0

NUT, HEX, REG, RoHS, M3

BUMPER, HOLD DOWN

SPACER, TONKER

2119793

992763-5

2079383-4

5-18022-5

985575-3

1338683-8

2168400-1

2168083-3

5018030-1

811242-5_OLD

690753-2

2113449-3

C1__DWG_PN_1_3

13740307

C1__DWG_PN_2_3

1949130-3

C1__DWG_PN_3_3

15339412

C1__DWG_PN_4_3

1.90-2.40

- - - --12

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

2113449-4

C1__DWG_PN_1_4

15432210

C1__DWG_PN_2_4

- - - ---1

2119652-1 FEED CAM, PRE FEED

2119652

WIRE

SIZE

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_1

1.20+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_2

1.10+/-0.05 [.043+/-.002] W1__DWG_WGAUGE_3

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.9

W1__DWG_CRIMP_HT_2

8.9

W1__DWG_CRIMP_HT_3

9.9

W1__FA_SETTING_1

W1__FA_SETTING_2

W1__FA_SETTING_3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

2266261 -4

2266261 -5

2266261 -6

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

13 THE INSULATION RANGE LISTED IS FOR THE TERMINAL.REFER TO

THE CHART FOR RANGE OF SEALS LISTED ON APPLICATOR DRAWING.

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.

APPLY #1-23419-5 LOC-TITE TO THREADS.

15 THIS APPLICATOR IS EQUIPPED WITH THE DOUBLE ACTING FEED

WITH SENSORS AND IS APPLICATION SPECIFIC. DOES NOT

REQUIRE ITEMS 49 & 248.

- - - ---1

- 1 1 1111

- 1 1 -111

- 1 1 1111

- 1 1 -111

- 1 1 1111

6- 1 1 1 1 1 1

7- 1 1 - 1 1 1

- 1 1 1111

- 2 2 2222

- 1 1 1111

- 2 2 2222

- 1 1 1111

11 1 - 1 1 1 1 1 1

- 1 1 1111

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

1-2119644-2

2119085-1

2119092-1

1-1752356-3

2079383-5

2161328-1

1320908-7

2119959-1

455888-3

1320928-2

2168083-2

1-18028-2

2119533-1

2119806-1

3-22280-3

1-356885-4

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

SUPPORT, TERMINAL

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

SPRING, COMPRESSION

STOP, SHEAR

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

1-2119644-2

2119085_PRE_REV_K

2119092-1

1-1752356-3

2079383-5

2161328

1320908-7

2119959-1

455888-3

1320928-2

2168083-2

1-18028-2

2119533

2119806

SIMP_3-22280-3

1-356885-4

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 242.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

1- 1 1 1111

1- 1 1 1 1 1 1

11 1 1 1111

- 1 1 1111

2119805-1

318707-1

4-1633928-4

3-240641-3

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SPACER

2119805-1

318707-1

4-1633928-4

3-240641-3

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

- 1 - ----

12 - - - 1 - - -

7- 1 1 - 1 1 1

-77 -32 -7 -6 -5 -2 -1

1803430-1

2119957-2

8-21084-0

PART NO

AIR FEED MODULE

APPLICATOR SHIM PACK

O-RING, .676 ID, .070 DIA. MAT.

DESCRIPTION

1803430

290

2119957-2

260

8-21084-0_GATD

252

ITEM

- - - ----

- 1 1 1111

11 1 1 1 1 1 1

- 1 1 1111

11 1 1 1 1 1 1

-77 -32 -7 -6 -5 -2 -1

2-2119781-4

238011-4

1633965-2

1-455888-0

8-1633609-8

PART NO

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

CRIMPER, INSULATION O PREMIUM

SPACER, CRIMPER

CRIMPER, WIRE

DESCRIPTION

ITEM_6

2-2119781-4

238011-4

1633965-2

1-455888-0

8-1633609-8

ITEM

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

4.50 .

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

X.ZHAO

CHK

L.ZHANG

APVD

T.ELBIN

PRODUCT SPEC

11APR2014

11APR2014 NAME

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266261

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷