C-2266225 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

English

English German Russian Spanish Italian Polish Chinese Japanese Korean French Portuguese	Language :

C-2266225 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

PNEUMATIC FEED

2119950-1

1338685-1

5-18022-5

2119641-2

2119799-1

2063440-1

2- 2266225 -1

2- 2266225 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1338685-1

8- 2266225 -5

8- 2266225 -4

5-18022-5

8- 2266225 -5

1901094-3

2119653-2

1901094-3

2-1752354-6 2168400-6 (QUANTITY 2)

14 1 1 - - 1 1 1 1

13 1 - 1 - 1 1 1 1

2-1752354-6 2168400-6 (QUANTITY 2)

- -- 1111

815664-7

2-456408-5

815664-6

2119782-1

CRIMPER, WIRE-O

CRIMPER, WIRE PREMIUM

CRIMPER, WIRE-O

FINE ADJUST HEAD ASM, PACIFIC STYLE

815664-7

255

2-456408-5

254

815664-6

253

2119782

251

SMART APPLICATOR

2161326-1

8- 2266225 -4

- -- --1-

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

2079988_GATD

2- 2266225 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

1338685-1

5-18022-5

2119653-2

2119641-2

2119799-1

2063440-1

- -- --1-

- -- 1111

2079988-1

1-22279-3

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

249

1-22279-3_SIMP

246

2119082-6

- -- 1111

2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT

244

2- 2266225 -7

FINE CRIMP HEIGHT ADJUST

NONE

- -- 1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

7- 2266225 -*

SEE CRIMP TOLING KITS BELOW

2119083

6- - - 1 1 1 1

2119083-1 RETAINER, INSULATION DIAL

242

- -- 1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

7-18023-7

241

- -- -2--

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

APPLICATOR DATA

CRIMP

SIZE

WIRE

STABILIZER

INSULATION

2.79 mm [.110]

APPLICATOR INSTRUCTIONS

DWG_APP_INSTRUCTIONS:2

TYPE

SC 15

PART NO

REV

7- 2266225 -7 B

7- 2266225 -8 B

7- 2266225 -9 B

WIRE

SIZE

12 AWG

14 AWG

18-16 AWG

WIRE

CRIMPER

7-456408-6

2-456408-5

2-456408-6

STABILIZER

CRIMPER

815664-2

815664-6

815664-7

INSULATION

CRIMPER

1803146-3

ANVIL

1-1633923-1

- -- ---1

- -- --1-

- -- -1--

12 1 - - 1 1 1 1 1

- -- --2-

- -- 1111

- - - REF REF REF REF

2119580-1

2063440-1

2119740-2

1901094-3

7-456408-6

21045-3

994969-1

994970-2

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

CRIMPER, WIRE PREMIUM

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

7-456408-6

178

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

- -- --1-

240638-1

SPRING, FEED FINGER

240638

163

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

- -- 1111

8-21084-1 O-RING, .801 ID, .070 DIA. MAT.

8-21084-1_GATD

152

TERMINAL NAME: AMP-IN

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-1016

INSULATION DIAMETER RANGE

n 2.29-2.54 mm [.090-.100 IN]

STABILIZER

CRIMP HEIGHT

WIRE

CRIMP HEIGHT

- -- --1-

- -- 1111

- -- 4444

- -- - --1

- -- 1111

2119641-2

2119798-2

2079383-8

2168400-5

2119653-2

1-2119656-0

2119650-1

FEED CAM, AIR FEED

DETENT PIN

SCR, BHSC, RoHS (M4 X 16)

SHCS, LOW HEAD, RoHS, M4 X 20

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, ASIAN STYLE, SIDE FEED

2119641-2

151

2119798-2

145

2079383-8

144

2168400-5

143

2119653-2

142

1-2119656-0

141

2119650

140

TERMINALS APPLIED

- -- 1111

2119092-2 BOLT, ADJUSTMENT

2119092-2

139

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

3-794013-1

C1__DWG_PN_1_1

- -- --1-

- - - - REF - -

3-23627-7

2119799-1

SEE NOTE 4

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

WIRE

SIZE

12 AWG

CRIMP HEIGHT

mm [INCH]

2.16+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_1

WIRE CRIMPER

PART NUMBER

W1__DWG_CRIMP_HT_1

7-456408-6

STABILIZER CRIMP

HEIGHT mm [INCH]

2.79+/-0.05 [.110+/-.002]

STAIBILZER

CRIMPER

PART NUMBER

12 815664-2

CRIMP HEIGHT

REFERENCE SETTING

9.1

W1__FA_SETTING_1

- -- -1--

- -- 1111

- - - - REF - -

- -- 1111

1633743-1

1-18028-2

2119944-1

455888-5

2119956-1

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

1633743-1

133

1-18028-2

119

2119944-1

117

455888-5

2119956-1

- -- 1111

2119791-9 DEPRESSOR, WIRE

2119791-9

- -- 1-11

2119740-1 TAG,IDENTIFICATION

2119740-1

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: AMP-IN

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-1016

TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

3-770060-1

C2__DWG_PN_1_1

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.29-2.54 mm [.090-.100 IN]

STABILIZER

CRIMP HEIGHT

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

WIRE

SIZE

14 AWG

18-16 AWG

CRIMP HEIGHT

mm [INCH]

1.40+/-0.05 [.055+/-.002] W2__DWG_WGAUGE_1

1.09+/-0.05 [.043+/-.002] W2__DWG_WGAUGE_2

WIRE CRIMPER

PART NUMBER

W2__DWG_CRIMP_HT_1

W2__DWG_CRIMP_HT_2

2-456408-5

2-456408-6

STABILIZER CRIMP

HEIGHT mm [INCH]

2.75+/-0.10 [.108+/-.004]

2.40+/-0.10 [.094+/-.004]

WIRE

CRIMP HEIGHT

STAIBILZER

CRIMPER

PART NUMBER

13 815664-6

14 815664-7

CRIMP HEIGHT

REFERENCE SETTING

7.6

W2__FA_SETTING_1

7.8

W2__FA_SETTING_2

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 ITEMS 1 & 178 TO BE USED WITH 12 AWG ONLY. ITEMS TO BE SHIPPED

WITH APPLICATOR.

13 ITEMS 253 & 254 TO BE USED WITH 14 AWG ONLY. ITEMS TO BE SHIPPED

WITH APPLICATOR.

14 ITEMS 255 & 256 TO BE USED WITH 18-16 AWG ONLY. APPLICATOR TO BE

SET UP WITH THESE ITEMS.

15 THIS APPLICATOR APPLIES SCROLL INSULATION CRIMP DUE TO RESTRICTED

INSULATION DIAMTER RANGE.

- -- 2222

- -- 1111

6 - -- 3333

- -- --11

- -- --12

- -- ---1

- -- 1111

- -- 2222

- -- 1111

2168078-1

2119793-1

992763-5

5-18022-5

1338685-1

18023-9

2119652-1

2079383-7

2119645-1

2119957-1

2119644-5

469465-4

2079383-5

2161328-1

1-1320908-0

2119959-1

455888-3

1320928-2

2168083-2

1-18028-2

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

STOP, WIRE

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

2168078-1

2119793

992763-5

5-18022-5

1338685-1

18023-9

2119652

2079383-7

2119645

2119957-1

2119644-5

469465-4

2079383-5

2161328

1-1320908-0

2119959-1

455888-3

1320928-2

2168083-2

1-18028-2

- -- 1111

2119533-3 STRIPPER, SIDE FEED

2119533-3

1- - - 1 111

- -- 1111

2119806-1

3-22280-3

INSERT, SHEAR

SPRING, COMPRESSION

2119806

SIMP_3-22280-3

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- -- 1111

1- - - 1 1 1 1

11 1 1 1 1 1 1

- -- ----

1-356885-4

2119805-1

462006-6

1-1633923-1

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

1-356885-4

2119805-1

462006-6

1-1633923-1

ITEM_7

ITEM_6

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

- -- 1111

1-2119757-0

238011-8

DEPRESSOR, SHEAR

BLOCK, CRIMPER SPACER

1-2119757-0

238011-8

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266225 -4

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266225 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266225 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.

14 1 1 - - 1 1 1 1

-79 -78 -77 -27 -25 -22 -21

2-456408-6

PART NO

CRIMPER, WIRE PREMIUM

DESCRIPTION

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

11 1 1 1 1 1 1

1803146-3 - CRIMPER, INSULATION, SCROLL

1803146-3

- -- 1111

455888-3

SPACER, CRIMPER

455888-3

2-456408-6

256 12 1

815664-2

CRIMPER, WIRE-O

815664-2

ITEM

& 2 of 4)

-79 -78 -77 -27 -25 -22 -21 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

L.GROSS

19FEB2014

CHK

T.ELBIN

19FEB2014

APVD

19FEB2014 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266225

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

▷