C-2266225 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2266225 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

FEED TYPE

CONVERT TO

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

RELEASED

ECR-16-011438

REVISIONS

DESCRIPTION

DATE

13MAR2013

09AUG2016

DWN

APVD

LG TE

KH LZ

PNEUMATIC FEED

2119950-1 1338685-1

5-18022-5

2119641-1

2119799-1

2063440-1

2266225 -1

2266225 -2

2266225 -5

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

1338685-1

8- 2266225 -5

8- 2266225 -4

5-18022-5

8- 2266225 -5

8- 2266225 -4

5-18022-5

1901094-3

2119653-1

1901094-3

2119653-1

2119641-1

2-1752354-6 2168400-6 (QUANTITY 2)

14 1 - 1 - 1 1 1 1 1

- --1 -111

2-1752354-6 2168400-6 (QUANTITY 2)

- --- --1-

- --1 -111

2119799-1

2063440-1

- - -1 -111

815664-6

8-21084-0

2119640-1

2079988-1

2119641-1

2119798-1

1-22279-3

CRIMPER, WIRE-O

O-RING, .676 ID, .070 DIA. MAT.

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

FEED CAM, AIR FEED

DETENT PIN

SPRING, COMPRESSION

815664-6

253

8-21084-0_GATD

252

2119640-1

250

2079988_GATD

249

2119641-1

248

2119798-1

247

1-22279-3_SIMP

246

2119758

2266225 -6

NON-CRIMP HEIGHT ADJUST

SERVO

- --- 1---

2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.

245 D

2119082-6

4 LATCH PLATE 12

- --1 1111

2119082-6 CAM, SNAIL, INSULATION ADJUSTMENT

244

2266225 -7

7- 2266225 -*

FINE CRIMP HEIGHT ADJUST

SEE CRIMP TOOLING KITS BELOW

NONE

2079764

- --1 1111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

243

2119083

6- --11111

2119083-1 RETAINER, INSULATION DIAL

242

7-18023-7

- --1 1111

7-18023-7 SCR, SKT HD CAP M3 X 4.0

241

2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16

2168400-6

240

APPLICATOR DATA

CRIMP

SIZE

WIRE

STABILIZER

INSULATION

2.79 mm [.110]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

SC 16

PART NO

REV

7- 2266225 -7 B

7- 2266225 -8 B

7- 2266225 -9 B

WIRE

SIZE

12 AWG

14 AWG

18-16 AWG

WIRE

CRIMPER

7-456408-6

2-456408-5

2-456408-6

STABILIZER

CRIMPER

815664-2

815664-6

815664-7

INSULATION

CRIMPER

1803146-3

ANVIL

1-1633923-1

- --- ---1

- --- --1-

- --- 11--

- - -- 11--

13 1 - - 1 1 1 1 1 1

- --- --2-

- --1 1111

- - - REF REF REF REF REF

2119580-1

2063440-1

2119740-2

1901094-3

7-456408-6

21045-3

994969-1

994970-2

MECHANICAL FEED ASSEMBLY

AIR FEED MODULE

TAG,IDENTIFICATION

SPACER, FEEDER

CRIMPER, WIRE PREMIUM

RING, RETAIN, EXTERN, 3/16 CRESCENT

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

2119580-1

239

2063440-1

238

2119740-2

213

1901094-3

198

7-456408-6

178

21045-3

172

994969-1_GATD

166

COUNTER_994970

164

- --- --1-

240638-1

SPRING, FEED FINGER

240638

163

TERMINAL DATA:

TERMINAL NAME:

TE TERMINAL

AMP-IN

TE CRIMP SPECIFICATION

- --- --1-

- - - - REF REF - -

3-23627-7

2119799-1

SEE NOTE 4

PIN, RETAIN, GRVD, 3/16 X .854

HOLDER,FEED FINGER, AF

MEMORY CHIP, PROGRAMMED

3-23627-7

137

2119799

136

1901689_EMPTY_OCEAN_SF

135

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

C SPECIFICATION

114-1016

TERMINALS APPLIED

INSULATION DIAMETER RANGE

n 2.29-2.54 mm [.090-.100 IN]

STABILIZER

CRIMP HEIGHT

WIRE

CRIMP HEIGHT

- --- 11--

- --1 1111

- - - - REF REF - -

- --1 1111

- --1 --11

1633743-1

1-18028-2

2119944-1

455888-5

2119956-1

2119791-9

2119740-1

SERVO FEED LATCH ASM

WASHER, FLAT, REG M4

FEED FINGER ASSEMBLY,SF

SPACER, CRIMPER

DOCUMENTATION PACKAGE

DEPRESSOR, WIRE

TAG,IDENTIFICATION

1633743-1

133

1-18028-2

119

2119944-1

117

455888-5

2119956-1

2119791-9

2119740-1

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

3-794013-1

C1__DWG_PN_1_1

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35

& 252.

- --2 2222

- --1 -111

2168078-1

2119793-1

SCREW, DRIVE, RH, RoHS, 2 x .188

LIMITER, ADJUSTMENT BOLT

2168078-1

2119793

WIRE

SIZE

12 AWG

WIRE CRIMP HEIGHT

mm [INCH]

2.16+/-0.05 [.085+/-.002] W1__DWG_WGAUGE_1

WIRE CRIMPER

PART NUMBER

W1__DWG_CRIMP_HT_1

7-456408-6

STABILIZER CRIMP

HEIGHT mm [INCH]

2.79+/-0.05 [.110+/-.002]

STAIBILZER

CRIMPER

PART NUMBER

13 815664-2

CRIMP HEIGHT

REFERENCE SETTING

9.1

W1__FA_SETTING_1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

6- - - 3 - 3 3 3

- --1 1111

- --- --11

- --4 4444

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, BHSC, RoHS (M4 X 8)

SCR, HEX HD CAP, M4 X 6.0

PAWL, FEED

SHCS, LOW HEAD, RoHS, M4 X 12

992763-5

2079383-4

5-18022-5

1338685-1

2168400-1

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

- --- --12

- --- ---1

18023-9

2119652-1

SCR, SKT HD CAP M4 X 6.0

FEED CAM, PRE FEED

18023-9

2119652

TERMINAL DATA: TE TERMINAL

TERMINAL NAME: AMP-IN

WIRE STRIP LENGTH

4.83-5.59 mm [.190-.220 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-1016

B TERMINALS APPLIED

TE TERMINAL

C2__DWG_PN_1_0

TE TERMINAL

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

n 2.29-2.54 mm [.090-.100 IN] 16

C2__DWG_PN_2_0

TE TERMINAL

C2__DWG_PN_3_0

TE TERMINAL

C2__DWG_PN_4_0

STABILIZER

CRIMP HEIGHT

WIRE

CRIMP HEIGHT

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL

INFORMATION.

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)

USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF

13 ITEMS 1 & 178 TO BE USED WITH 12 AWG ONLY. ITEMS TO BE SHIPPED

WITH APPLICATOR.

14 ITEMS 253 & 254 TO BE USED WITH 14 AWG ONLY. ITEMS TO BE SHIPPED

WITH APPLICATOR.

15 ITEMS 255 & 256 TO BE USED WITH 18-16 AWG ONLY. APPLICATOR TO BE

SET UP WITH THESE ITEMS.

3.72 .

- --- ---1

- --1 1111

- --1 -111

- --1 1111

- --1 -111

- --1 1111

6- - - 1 1 1 1 1

- --1 -111

- --1 1111

- --2 2222

- --1 1111

2119653-1

2119656-9

2119370-1

2079383-7

2119645-1

2119957-1

2119644-5

2119085-1

2119092-1

469465-4

2079383-5

2161328-1

1-1320908-0

FEED CAM, POST FEED

APPLICATOR BASIC ASSEMBLY, SF

RAM, AMP STYLE, SIDE FEED

SCR, BHSC, RoHS (M8 X 25)

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

RAM WASHER, PRECISION

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

STOP, WIRE

SCR, BHSC, RoHS (M4 X 20)

HEX HEAD, FLANGED, M5 x 8mm LONG

SPACER, STRIP GUIDE

2119653

2119656-9

2119370

2079383-7

2119645

2119957-1

2119644-5

2119085_PRE_REV_K

2119092-1

469465-4

2079383-5

2161328

1-1320908-0

3-770060-1

C2__DWG_PN_1_1

16 THIS APPLICATOR APPLIES SCROLL INSULATION CRIMP DUE TO RESTRICTED

INSULATION DIAMTER RANGE.

- --1 1111

2119959-1

455888-3

ASSEMBLY, STRIP GUIDE

SPACER, CRIMPER

2119959-1

455888-3

WIRE

SIZE

14 AWG

18-16 AWG

WIRE CRIMP HEIGHT

mm [INCH]

1.40+/-0.05 [.055+/-.002] W2__DWG_WGAUGE_1

1.09+/-0.05 [.043+/-.002] W2__DWG_WGAUGE_2

WIRE CRIMPER

PART NUMBER

W2__DWG_CRIMP_HT_1

W2__DWG_CRIMP_HT_2

2-456408-5

2-456408-6

STABILIZER CRIMP

HEIGHT mm [INCH]

2.75+/-0.10 [.108+/-.004]

2.40+/-0.10 [.094+/-.004]

STAIBILZER

CRIMPER

PART NUMBER

14 815664-6

15 815664-7

CRIMP HEIGHT

REFERENCE SETTING

7.6

W2__FA_SETTING_1

7.8

W2__FA_SETTING_2

- --1 1111

1- - - 1 1 1 1 1

1320928-2

2168083-2

1-18028-2

2119533-3

2119806-1

STRIP GUIDE

SCR, SKT HD CAP, RoHS, M4 X 8.0

WASHER, FLAT, REG M4

STRIPPER, SIDE FEED

INSERT, SHEAR

1320928-2

2168083-2

1-18028-2

2119533-3

2119806

1 RECOMMENDED SPARE PARTS

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- --1 1111

1- - - 1 1 1 1 1

11 1 1 1 1 1 1 1

- --- ----

3-22280-3

1-356885-4

2119805-1

462006-6

1-1633923-1

SPRING, COMPRESSION

STOP, SHEAR

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

SIMP_3-22280-3

1-356885-4

2119805-1

462006-6

1-1633923-1

ITEM_7

ITEM_6

2 GREASE BEARING SURFACES LIGHTLY

- --1 1111

1-2119757-0 DEPRESSOR, SHEAR

1-2119757-0

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

2266225 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266225 -5

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2266225 -6

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.

- --- 1---

2119957-2

APPLICATOR SHIM PACK

2119957-2

260

- --1 1111

238011-8

BLOCK, CRIMPER SPACER

238011-8

15 1 1 - - 1 1 1 1 1

2-456408-6 CRIMPER, WIRE PREMIUM

2-456408-6

256

11 111 1111

1803146-3 - CRIMPER, INSULATION, SCROLL

1803146-3

15 1 1 - - 1 1 1 1 1

815664-7

CRIMPER, WIRE-O

815664-7

255

- --1 1111

455888-3

SPACER, CRIMPER

455888-3

14 1 - 1 - 1 1 1 1 1

2-456408-5 CRIMPER, WIRE PREMIUM

2-456408-5

254 13 1

815664-2

CRIMPER, WIRE-O

815664-2

-79 -78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM

-79 -78 -77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DWN

L.GROSS

19FEB2014

TE Connectivity

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

DIMENSIONS:

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

CHK

T.ELBIN

19FEB2014

APVD

19FEB2014 NAME

M.CLIFFORD

PRODUCT SPEC

APPLICATION SPEC

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

(Pacific version shown on sheets 3 of 4

& 4 of 4)

MATERIAL

4 PLC

ANGLES

SIZE

CAGE CODE

DRAWING NO

RESTRICTED TO

FINISH

WEIGHT

A1 00779

2266225

Customer Accessible Production Drawing

SCALE

SHEET

1:2

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷