C-2266097 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

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C-2266097 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2266097 -2

FINE CRIMP HEIGHT ADJUST

2- 2266097 -5

2- 2266097 -7

7- 2266097 -7

APPLICATOR DATA

CRIMP

SIZE

WIRE 0.64 mm [.025]

INSUL 0.69 mm [.027]

APPLICATOR INSTRUCTIONS

408-10389

TYPE

FINE CRIMP HEIGHT ADJUST

CRIMP TOOLING KIT

FEED TYPE

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

SERVO LATCH PLATE

SMART APPLICATOR

PNEUMATIC FEED

TERMINAL DATA: JAE TERMINAL

JAE CRIMP SPECIFICATION

TERMINAL NAME: TERMINAL, CONTACT, 30-36 AWG CRIMP

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

1.30-1.70 mm [.051-.067 IN]

TERMINAL

T703263-E Rev 6

APPLICATION

SPECIFICATION

TERMINALS APPLIED

10 11 12

n 0.45-0.75 mm [.018-.030 IN]

TE TERMINAL

1949297-1

1949297-2

1949297-3

C1__DWG_PN_1_0

JAE TERMINAL

C1__DWG_PN_2_0

C1__DWG_PN_1_1

FI-XC3-1-15000

C1__DWG_PN_2_1

C1__DWG_PN_1_2

FI-XC3A-1-15000

C1__DWG_PN_2_2

C1__DWG_PN_1_3

FI-AC3-1-15000

C1__DWG_PN_2_3

TE TERMINAL

1835895-1

1949297-4

1949297-5

C1__DWG_PN_3_0

JAE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_3_1

FI-XC3-1-15000

C1__DWG_PN_4_1

C1__DWG_PN_3_2

FI-RC3-1A-15000

C1__DWG_PN_4_2

C1__DWG_PN_3_3

FI-RC3-1B-15000

C1__DWG_PN_4_3

WIRE

SIZE

30 AWG

32 AWG

CRIMP HEIGHT

mm [INCH]

0.425+/-.025 [.0167+/-.0010] W1__DWG_WGAUGE_1

0.400+/-.025 [.0157+/-.0010] W1__DWG_WGAUGE_2

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.1

W1__FA_SETTING_2

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2266097 -4

2266097 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.

11 THIS APPLICATOR DOES NOT CUT CARRIER STRIP.

12 TERMINAL LUBRICANT IS RECOMMENDED.

AMP 4805 REV 31MAR2000

2119951-1

2161326-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

1338685-1

8- 2266097 -5

8- 2266097 -4

5-18022-5

1901094-3

2119641-2

2-1752354-1

2119799-1

2168400-6 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-1

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

-111

2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE

2119782

251

---1

2119640-1 PUSH ROD, AIR FEED

2119640-1

250

---1

1803259-1 BUSHING, FLANGED

1803259-1

249

-111

1-22279-3 SPRING, COMPRESSION

1-22279-3_SIMP

246

-111

2119082-1 CAM, SNAIL, INSULATION ADJUSTMENT

2119082-1

244

-111

2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST

2079764

243

6- 1 1 1

--2-

2119083-1

2168400-6

RETAINER, INSULATION DIAL

SHCS, LOW HEAD, RoHS, M5 X 16

2119083

242

2168400-6

240

---1

2063440-1 AIR FEED MODULE

2063440-1

238

--1-

2119740-2 TAG,IDENTIFICATION

2119740-2

213

--1-

1901094-3 SPACER, FEEDER

1901094-3

198

---2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

21045-3

172

8- 1 1 1

- REF REF REF

994969-1

994970-2

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

994969-1_GATD

166

COUNTER_994970

164

---1

240638-1

SPRING, FEED FINGER

240638

163

7- 1 1 1

---1

8-21084-1

2119641-2

O-RING, .801 ID, .070 DIA. MAT.

FEED CAM, AIR FEED

8-21084-1_GATD

152

2119641-2

151

-111

2119798-2 DETENT PIN

2119798-2

145

-111

2079383-8 SCR, BHSC, RoHS (M4 X 16)

2079383-8

144

-444

2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20

2168400-5

143

-111

1-2119656-0 APPLICATOR BASIC ASSEMBLY, SF

1-2119656-0

141

-111

7- 1 1 1

---1

2119650-1

2119092-2

3-23627-7

RAM, ASIAN STYLE, SIDE FEED

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

2119650

140 C

2119092-2

139

3-23627-7

137

---1

2119799-1 HOLDER,FEED FINGER, AF

2119799

136

- - REF -

SEE NOTE 4 MEMORY CHIP, PROGRAMMED

1901689_EMPTY_OCEAN_SF

135

--1-

1633743-1 SERVO FEED LATCH ASM

1633743-1

133

-111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

119

- - REF -

2119944-1 FEED FINGER ASSEMBLY,SF

2119944-1

117

12 - 1 1 1

-111

2119955-1

1-455888-8

ASSY, LUBRICATOR, SIDE FEED

SPACER, CRIMPER

2119955-1

113

1-455888-8

-111

2119956-1 DOCUMENTATION PACKAGE

2119956-1

-111

1-2119791-4 DEPRESSOR, WIRE

1-2119791-4

-1-1

2119740-1 TAG,IDENTIFICATION

2119740-1

-222

2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188

2168078-1

-111

2119793-1 LIMITER, ADJUSTMENT BOLT

2119793

6- 3 3 3

---1

992763-5

5-18022-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

SCR, HEX HD CAP, M4 X 6.0

992763-5

5-18022-5

---1

1338685-1 PAWL, FEED

1338685-1

---1

18023-9

SCR, SKT HD CAP M4 X 6.0

18023-9

-111

2079383-7 SCR, BHSC, RoHS (M8 X 25)

2079383-7

-111

2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT

2119645

-111

2119957-1 APPLICATOR SHIM PACK

2119957-1

-111

1-2119644-4

3-1752356-9

RAM WASHER, PRECISION

SUPPORT, TERMINAL

1-2119644-4

3-1752356-9

-222

2079383-5 SCR, BHSC, RoHS (M4 X 20)

2079383-5

-111

2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG

2161328

-111

1320908-8 SPACER, STRIP GUIDE

1320908-8

-111

2119959-1 ASSEMBLY, STRIP GUIDE

2119959-1

-111

1320928-2 STRIP GUIDE

1320928-2

-111

2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0

2168083-2

-111

1-18028-2 WASHER, FLAT, REG M4

1-18028-2

-111

2119533-1 STRIPPER, SIDE FEED

2119533-1

-111

3-22280-3 SPRING, COMPRESSION

SIMP_3-22280-3

-111

1-356885-4 STOP, SHEAR

1-356885-4

1- 1 1 1

11 1 1 1

----

2119805-1

1803095-3

7-1803249-6

SHEAR HOLDER, FRONT

FLOATING SHEAR, FRONT

ANVIL, COMBINATION

2119805-1

1803095-3

7-1803249-6

ITEM_7

----

ITEM_6

-111

1-2119757-9 DEPRESSOR, SHEAR

1-2119757-9

-111

4-238011-8 BLOCK, CRIMPER SPACER

4-238011-8

11 1 1 1

-111

1803260-3

455888-3

CRIMPER, INSULATION F PREMIUM

SPACER, CRIMPER

1803260-3

455888-3

11 1 1 1

1-1633713-7 CRIMPER, WIRE PREMIUM

1-1633713-7

-77 -27 -25 -22 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

29OCT2013

K. STAKEM

CHK

29OCT2013

G. BAILEY

APVD

29OCT2013 NAME

T. ELBIN

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean Side Feed

Applicator

DRAWING NO

RESTRICTED TO

2266097

SCALE

SHEET

1:2

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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