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C-2266097 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2266097 -2
F
2266097 -5
F
2266097 -6
F
2266097 -7
F
D
7- 2266097 -7
F
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
LATCH PLATE 4
SERVO
4 LATCH PLATE 12
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 0.64 mm [.025]
INSUL 0.69 mm [.027]
APPLICATOR INSTRUCTIONS
408-10389
TYPE
F
F
TERMINAL DATA: JAE TERMINAL
JAE CRIMP SPECIFICATION
TERMINAL NAME: TERMINAL, CONTACT, 30-36 AWG CRIMP
WIRE STRIP LENGTH
1.30-1.70 mm [.051-.067 IN]
TERMINAL
APPLICATION
C SPECIFICATION
T703263-E Rev 6
-
INSULATION DIAMETER RANGE
n 0.45-0.75 mm [.018-.030 IN]
-
-
-
-
TERMINALS APPLIED
10 11 13
TE TERMINAL
1949297-1
1949297-2
1949297-3
C1__DWG_PN_1_0
JAE TERMINAL
C1__DWG_PN_2_0
C1__DWG_PN_1_1
FI-XC3-1-15000
C1__DWG_PN_2_1
C1__DWG_PN_1_2
FI-XC3A-1-15000
C1__DWG_PN_2_2
C1__DWG_PN_1_3
FI-AC3-1-15000
C1__DWG_PN_2_3
TE TERMINAL
1835895-1
1949297-4
1949297-5
C1__DWG_PN_3_0
JAE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
FI-XC3-1-15000
C1__DWG_PN_4_1
C1__DWG_PN_3_2
FI-RC3-1A-15000
C1__DWG_PN_4_2
C1__DWG_PN_3_3
FI-RC3-1B-15000
C1__DWG_PN_4_3
WIRE
SIZE
30 AWG
32 AWG
CRIMP HEIGHT
mm [INCH]
0.425+/-.025 [.0167+/-.0010] W1__DWG_WGAUGE_1
0.400+/-.025 [.0157+/-.0010] W1__DWG_WGAUGE_2
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
6.8
W1__DWG_CRIMP_HT_2
7.1
9
W1__FA_SETTING_1
W1__FA_SETTING_2
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
B
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266097 -4
2266097 -5
2266097 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
11 THIS APPLICATOR DOES NOT CUT CARRIER STRIP.
A
12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
13 TERMINAL LUBRICANT IS RECOMMENDED.
5.38 .
AMP 4805 REV 31MAR2000
5
4
3
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1338685-1
-
-
-
-
-
8- 2266097 -5
8- 2266097 -4
-
5-18022-5
-
-
-
-
-
1901094-3
-
-
2119641-1
-
-
-
-
-
2-1752354-1
-
-
2119799-1
-
-
-
-
-
2168400-6 (QUANTITY 2)
-
-
2063440-1
-
-
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-1
A 66
P
LTR
E
F
ECR-15-018507
ECR-17-001557
REVISIONS
DESCRIPTION
1
DATE
21DEC2015
03FEB2017
DWN
APVD
MR GB
TB CT
12 - - 1 - -
7- 1 - 1 1
----1
2119957-2
8-21084-0
2119640-1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
-
1
2119957-2
260
-
1
8-21084-0_GATD
252
-
1
2119640-1
250
D
----1
1803259-1 BUSHING, FLANGED
-
1
1803259-1
249
----1
2119641-1 FEED CAM, AIR FEED
-
1
2119641-1
248
-1-11
2119798-1 DETENT PIN
-
1
2119798-1
247
-1-11
1-22279-3 SPRING, COMPRESSION
-
1
1-22279-3_SIMP
246
--1--
2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ.
-
1
2119758
245
-1111
2119082-1 CAM, SNAIL, INSULATION ADJUSTMENT
-
1
2119082-1
244
-1111
2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST
-
1
2079764
243
6- 1 1 1 1
--22-
2119083-1
2168400-6
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
-
1
2119083
242
-
2
2168400-6
240
----1
2063440-1 AIR FEED MODULE
-
1
2063440-1
238
--11-
2119740-2 TAG,IDENTIFICATION
-
1
2119740-2
213
--11-
1901094-3 SPACER, FEEDER
..
1
1901094-3
198
----2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
-
2
21045-3
172
8- 1 1 1 1
- REF REF REF REF
994969-1
994970-2
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
-
1
994969-1_GATD
166
-
1
COUNTER_994970
164
----1
240638-1
SPRING, FEED FINGER
-
1
240638
163
----1
3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854
-
1
3-23627-7
137
----1
2119799-1 HOLDER,FEED FINGER, AF
-
1
2119799
136
- - REF REF -
SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF
135
--11-
1633743-1 SERVO FEED LATCH ASM
..
1
1633743-1
133
-1111
- - REF REF -
1-18028-2
2119944-1
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
-
1
1-18028-2
119 C
-
1
2119944-1
117
13 - 1 1 1 1
-1111
2119955-1
1-455888-8
ASSY, LUBRICATOR, SIDE FEED
SPACER, CRIMPER
-
1
2119955-1
113
-
1
1-455888-8
82
-1111
2119956-1 DOCUMENTATION PACKAGE
-
1
2119956-1
71
-1111
1-2119791-4 DEPRESSOR, WIRE
-
1
1-2119791-4
70
-1--1
2119740-1 TAG,IDENTIFICATION
-
1
2119740-1
67
-2222
2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1
66
-1-11
2119793-1 LIMITER, ADJUSTMENT BOLT
-
1
2119793
63
6- 3 - 3 3
-1111
992763-5
2079383-4
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
-
3
992763-5
62
-
1
2079383-4
60
----1
5-18022-5 SCR, HEX HD CAP, M4 X 6.0
-
1
5-18022-5
59
----1
1338685-1 PAWL, FEED
-
1
1338685-1
56
-4444
2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12
-
4
2168400-1
54
----1
18023-9
SCR, SKT HD CAP M4 X 6.0
-
1
18023-9
49
-1111
2119656-9 APPLICATOR BASIC ASSEMBLY, SF
-
1
2119656-9
46
-1-11
2119370-1 RAM, AMP STYLE, SIDE FEED
-
1
2119370
44
-1111
2079383-7 SCR, BHSC, RoHS (M8 X 25)
-
1
2079383-7
41
-1-11
2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645
40
-1-11
2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1
39
-1111
1-2119644-4 RAM WASHER, PRECISION
-
1
1-2119644-4
38
6- 1 1 1 1
2119085-1 FA HEAD, ATLANTIC STYLE
-
1
2119085_PRE_REV_K
37
7- 1 - 1 1
-1111
2119092-1
3-1752356-9
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
-
1
2119092-1
35
-
1
3-1752356-9
34
B
-2222
2079383-5 SCR, BHSC, RoHS (M4 X 20)
-
2
2079383-5
33
-1111
2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG
-
1
2161328
32
-1111
1320908-8 SPACER, STRIP GUIDE
-
1
1320908-8
30
-1111
2119959-1 ASSEMBLY, STRIP GUIDE
-
1
2119959-1
29
-1111
1320928-2 STRIP GUIDE
-
1
1320928-2
24
-1111
2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0
-
1
2168083-2
21
-1111
1-18028-2 WASHER, FLAT, REG M4
-
1
1-18028-2
20
-1111
2119533-1 STRIPPER, SIDE FEED
-
1
2119533-1
19
-1111
3-22280-3 SPRING, COMPRESSION
-
1
SIMP_3-22280-3
12
-1111
1-356885-4 STOP, SHEAR
-
1
1-356885-4
11
1- 1 111
2119805-1 SHEAR HOLDER, FRONT
-
1
2119805-1
10
1- 1 111
11 1 1 1 1
-----
1803095-3
7-1803249-6
-
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
-
-
1
1803095-3
9
-
1
7-1803249-6
8
..
1
ITEM_7
7
-----
-
-
..
1
ITEM_6
6
-1111
1-2119757-9 DEPRESSOR, SHEAR
-
1
1-2119757-9
5
-1111
4-238011-8 BLOCK, CRIMPER SPACER
-
1
4-238011-8
4
11 1 1 1 1
-1111
1803260-3
455888-3
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
-
1
1803260-3
3
-
1
455888-3
2
11 1 1 1 1
1-1633713-7 CRIMPER, WIRE PREMIUM
-
1
1-1633713-7
1
-77 -7 -6 -5 -2 PART NO
DESCRIPTION
ITEM A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
DWN
29OCT2013
K. STAKEM
CHK
29OCT2013
G. BAILEY
APVD
29OCT2013 NAME
T. ELBIN
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean Side Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2266097
SCALE
SHEET
1:2
OF
14
-
REV
F
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 ▷