C-2150354 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

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C-2150354 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

◁

THIS DRAWING IS UNPUBLISHED.

C COPYRIGHT 20

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

DESCRIPTION

2- 2150354 -1

FINE CRIMP HEIGHT ADJUST

2- 2150354 -2

FINE CRIMP HEIGHT ADJUST

2- 2150354 -5

FINE CRIMP HEIGHT ADJUST

2- 2150354 -7

FINE CRIMP HEIGHT ADJUST

7- 2150354 -7

CRIMP TOOLING KIT

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.03mm [.080]

INSUL -

APPLICATOR INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: GMG TERMINAL

TERMINAL NAME: TERMINAL

WIRE STRIP LENGTH

6.96-7.96mm [.274-.313 IN]

TERMINAL

NONE

APPLICATION

C SPECIFICATION

TERMINALS APPLIED

TE TERMINAL

2113361-1

2113361-2

GMG TERMINAL

33000.51.001

33000.51.081

TE CRIMP SPECIFICATION

INSULATION DIAMETER RANGE

TE TERMINAL

2113361-3

GMG TERMINAL

33000.04.001

WIRE

SIZE

1.50mm2

1.00mm2

0.75mm2

0.50mm2

CRIMP HEIGHT

mm [INCH]

1.40+/-0.05 [.055+/-.002]

1.24+/-0.05 [.049+/-.002]

1.14+/-0.05 [.045+/-.002]

1.04+/-0.05 [.041+/-.002]

CRIMP HEIGHT

REFERENCE SETTING

7.4

W1__FA_SETTING_1

9.5

W1__FA_SETTING_2

10.7

W1__FA_SETTING_3

11.8

W1__FA_SETTING_4

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150354 -4

2150354 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139

& 153.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 TERMINAL LUBRICATOR IS RECOMMENDED.

AMP 4805 REV 31MAR2000

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-2

1901697-1

8- 2150354 -5

8- 2150354 -4

2063961-1

5-18022-5

2119653-2

1901697-1

8- 2150354 -5

8- 2150354 -4

2063961-1

5-18022-5

2119653-2

2119792-2

2119641-2

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

- 1 1 1 11

2119955-2

ASSY, LUBRICATOR, END FEED

261

- 1 1 1 11

2119782-1

FINE ADJUST HEAD ASM, PACIFIC STYLE

251

- - - 1 -1

2119640-1

PUSH ROD, AIR FEED

250

- - - 1 -1

2079988-1

BUSHING, LCH5-12, MISUMI

249

- 1 1 1 11

1-22279-3

SPRING, COMPRESSION

246

- - 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - 1 -1

2063440-1

AIR FEED MODULE

238

- - 1 - -1

2119740-2

TAG,IDENTIFICATION

213

- 4 4 4 44

2079383-9

SCR, BHSC, RoHS (M6 X 20)

186

- - REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

- 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - 1 -1

240638-1

SPRING, FEED FINGER

163

- 1 1 1 11

8-21084-1

O-RING, .801 ID, .070 DIA. MAT.

153

- - - 1 -1

2119641-2

FEED CAM, AIR FEED

152

- 1 1 1 11

2119798-2

DETENT PIN

145

- - - - 11

2119653-2

FEED CAM, POST FEED

142

- 1 1 1 11

2119655-6

APPLICATOR BASIC ASSEMBLY, EF

141

- 1 1 1 11

2161313-1

RAM, STEPPED, ASIAN STYLE, END FEED

140

- 1 1 1 11

- - - 1 -1

2119092-2

3-23627-7

BOLT, ADJUSTMENT

PIN, RETAIN, GRVD, 3/16 X .854

139 C

137

- - REF - - 1

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

1-455888-1

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - 1 11

2119740-1

TAG,IDENTIFICATION

- 2 2 2 22

2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 2 2 2 22

2168400-5

SHCS, LOW HEAD, RoHS, M4 X 20

- 1 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - 11

2063961-1

FEED FINGER

- 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- - - 1 -1

2119792-2

PAWL, EF, AIR

- - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

- - - - 11

2119652-1

FEED CAM, PRE FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 1 1 11

2119645-1

2119957-1

DISC, NUMBERED FA WIRE ADJUSTMENT

APPLICATOR SHIM PACK

40 B

- 1 1 1 1 1 1-2119644-4

RAM WASHER, PRECISION

- 7 7 7 77

1-18028-2

WASHER, FLAT, REG M4

- 2 2 2 22

2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 11

240639-4

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-1

PLATE, STRIP GUIDE

- 1 1 1 11

240825-4

PLATE, STRIP HOLD DOWN

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 2 2 2 22

1901259-4

GUIDE, LOWER STRIP

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- 2 2 2 22

240645-1

SPACER, SHEAR PLATE

- 1 1 1 11

690619-4

PLATE, RETAINING

1 1 1 1 1 11

1803131-1

ANVIL, SPLICE TYPE

1 - 1 1 1 11

2-459722-7

BLADE, SHEAR

- - - - -1

1 1 1 1 1 11

5-459736-1

CRIMPER, WIRE

-77 -27 -25 -22 -21

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

0.5

0.13

0.013

0.0001

PART NO

DESCRIPTION

ITEM A

DWN

02SEPT2013

K. STAKEM

CHK

02SEPT2013

T. ELBIN

APVD

02SEPT2013 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150354

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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