C-2150354 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150354 -1
B
2150354 -2
B
2150354 -5
B
D
2150354 -6
B
2150354 -7
B
7- 2150354 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
MECHANICAL
PNEUMATIC
SERVO
LATCH PLATE ₄
SERVO
4 ^{LATCH PLATE} 12
NONE
-
CONVERT TO
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.02 mm [.080]
-
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
-
TERMINAL DATA: GMG TERMINAL
TERMINAL NAME: _TERMINAL
WIRE STRIP LENGTH
6.96-7.96 mm [.274-.313 IN]
TERMINAL
NONE
APPLICATION
C _{SPECIFICATION}
-
TERMINALS APPLIED
13
TE TERMINAL
2113361-1
2113361-2
GMG TERMINAL
33000.51.001
33000.51.081
TE CRIMP SPECIFICATION
INSULATION DIAMETER RANGE
n
-
-
-
-
-
TE TERMINAL
2113361-3
GMG TERMINAL
33000.04.001
WIRE
SIZE
1.50mm2
1.00mm2
0.75mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.40+/-0.05 [.055+/-.002]
1.24+/-0.05 [.049+/-.002]
1.14+/-0.05 [.045+/-.002]
1.04+/-0.05 [.041+/-.002]
CRIMP HEIGHT
9
REFERENCE SETTING
7.4
W1__FA_SETTING_1
9.5
W1__FA_SETTING_2
10.7
W1__FA_SETTING_3
11.8
W1__FA_SETTING_4
1 _{RECOMMENDED SPARE PARTS}
B
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150354 -4
2150354 -4
2150354 -5
2150354 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.}
FOR -6 ONLY, APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 35}
& 252.
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET}
FOR ADDITIONAL INFORMATION.
A
11 _{THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH}
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12 _{WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR}
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT.
13 _{TERMINAL LUBRICANT IS RECOMMENDED.}
AMP 4805 REV 31MAR2000
5
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
3
2
1
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
A
B
REVISIONS
DESCRIPTION
RELEASED
REVISED ECR-14-000409
DATE
05NOV2013
14JAN2014
DWN
APVD
KS TE
KH GB
2119950-1
2119792-2
-
2119641-1
-
2063440-1
2119951-1
1901697-1
8- 2150354 -5
-
-
2168400-7 (QUANTITY 2)
2161326-1
-
8- 2150354 -4
-
-
-
2119949-1
2063961-1
5-18022-5
2119653-1
-
-
2119951-1
1901697-1
8- 2150354 -5
-
-
2168400-7(QUANTITY 2)
2161326-1
-
8- 2150354 -4
-
-
-
2119949-1
2063961-1
5-18022-5
2119653-1
-
-
2119950-1
2119792-2
-
2119641-1
-
2063440-1
- 1 1 1 1 1¹
2119955-2
ASSY, LUBRICATOR, END FEED
261
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
- - 1 - - -¹
2119957-2
APPLICATOR SHIM PACK
-
- 1 - 1 1 1¹
8-21084-0
O-RING, .676 ID, .070 DIA. MAT.
- - - - 1 -¹
2119640-1
PUSH ROD, AIR FEED
-
- - - - 1 -¹
2079988-1
BUSHING, LCH5-12, MISUMI
-
- - - - 1 -¹
2119641-1
FEED CAM, AIR FEED
260
D
252
250
249
248
- 1 - 1 1 1¹
2119798-1
DETENT PIN
247
- 1 - 1 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- - 1 - - -¹
2161315-1
RAM, STEPPED, AMP STYLE, END FEED, NON-ADJUST
245
- - 2 2 - -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - - - 1¹
2119580-1
MECHANICAL FEED ASSEMBLY
239
- - - - 1 -¹
2063440-1
AIR FEED MODULE
238
- - 1 1 - -¹
2119740-2
TAG,IDENTIFICATION
213
- - REF REF - - ¹
1901697-1
FEED FINGER ASSEMBLY,EF
183
- - - - 2 -²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - - 1 -¹
240638-1
SPRING, FEED FINGER
163
- - - - 1 -¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - - ¹ SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 - -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 1 1¹
1-455888-1
SPACER, CRIMPER
82
- 1 1 1 1 1¹
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 2 2²
- 1 - - 1 1¹
2-18032-2
2119740-1
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
70 _C
67
- 2 2 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 2 2 2 2 2²
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
- 1 - 1 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 - 3 - 3 3 3³
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- - - - - 1¹
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
59
- - - - - 1¹
2063961-1
FEED FINGER
58
- 3 3 3 3 3³
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
- 2 2 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- - - - 1 -¹
2119792-2
PAWL, EF, AIR
51
- - - - 1 2³
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- - - - - 1¹
2119652-1
FEED CAM, PRE FEED
48
- - - - - 1¹
2119653-1
FEED CAM, POST FEED
47
- 1 1 1 1 1¹
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 1 1¹
2161310-1
RAM, STEPPED, AMP STYLE, END FEED
44
- 1 1 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
- 1 - 1 1 1¹
- 1 - 1 1 1¹
- 1 1 1 1 1¹
6 - 1 1 1 1 1¹
- 1 - 1 1 1¹
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
40
39
38
37 _B
35
WILL CAUSE DAMAGE TO CRIMP TOOLING.
- 7 7 7 7 7⁷
1-18028-2
WASHER, FLAT, REG M4
33
- 2 2 2 2 2²
2168083-9
SCR, SKT HD CAP, RoHS, M4 X 20
31
- 2 2 2 2 2 ² 1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1 1 1¹
240639-4
STRIPPER (MACHINING)
27
- 2 2 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1 1 1¹
1752371-1
PLATE, STRIP GUIDE
24
- 1 1 1 1 1¹
240825-4
PLATE, STRIP HOLD DOWN
23
- 2 2 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 1 1¹
1752373-4
DRAG
20
- 2 2 2 2 2²
1901259-4
GUIDE, LOWER STRIP
18
- 4 4 4 4 4 ⁴ 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
1 ^{- 1 1 1 1 11}
240644-1
PLATE, REAR SHEAR
11
- 2 2 2 2 2²
240645-1
SPACER, SHEAR PLATE
10
- 1 1 1 1 1¹
690619-4
PLATE, RETAINING
9
1 ^{1 1 1 1 1 11}
1803131-1
ANVIL, SPLICE TYPE
8
1 - 1 1 1 1 1¹
2-459722-7
BLADE, SHEAR
7
- - - - - -¹
-
-
4
- - - - - -¹
-
-
3
- - - - - -¹
-
-
2
1 ^{1 1 1 1 1 11}
5-459736-1
CRIMPER, WIRE
1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
-77 -7 -6 -5 -2 -1
PART NO
DESCRIPTION
ITEM _A
NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
0.5
0.13
0.013
0.0001
-
-
-
DWN
02SEPT2013
K. STAKEM
CHK
02SEPT2013
T. ELBIN
APVD
02SEPT2013 ^NAME
G. BAILEY
PRODUCT SPEC
-
APPLICATION SPEC
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
DRAWING NO
RESTRICTED TO
2150354
SCALE
SHEET
1:1
OF
14
-
REV
B
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION