C-2150032 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.

8
THIS DRAWING IS UNPUBLISHED.
C ^{COPYRIGHT 20}
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
7
20
DESCRIPTION
2- 2150032 -2
B
FINE CRIMP HEIGHT ADJUST
2- 2150032 -5
B
2- 2150032 -7
B
7- 2150032 -7
A
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
D
6
5
4
FEED TYPE
PNEUMATIC
SERVO
4
LATCH PLATE
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
2119951-1
2161326-1
-
2119950-1
-
-
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1803052-1
8- 2150032 -5
-
-
-
8- 2150032 -4
-
-
-
-
-
-
2031314-1
-
2119641-2
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-2
-
-
APPLICATOR DATA
CRIMP
SIZE
WIRE 2.29 mm [.090]
INSUL 3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{187 SERIES POSITIVE LOCK MK-II}
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
4.20-5.20 mm [.165-.205 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-5041
-
n ^{1.90-3.40 mm [.075-.134 IN]}
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
170325-1
C1__DWG_PN_1_1
170325-5
C1__DWG_PN_2_1
173691-1
C1__DWG_PN_3_1
175179-1
C1__DWG_PN_4_1
170325-3
C1__DWG_PN_1_2
170325-6
C1__DWG_PN_2_2
173691-2
C1__DWG_PN_3_2
175179-2
C1__DWG_PN_4_2
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: _{187 SERIES POSITIVE LOCK MK-II}
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
4.20-5.20 mm [.165 -.205 IN]
TERMINAL
APPLICATION
12
SPECIFICATION
-
n ^{1.90-3.40 mm [.075 -.134 IN]}
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
170325-1
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
WIRE
SIZE
1.25mm2
0.75mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.50+/-0.05 [.059+/-.002] ^{W1__DWG_WGAUGE_1}
1.32+/-0.05 [.052+/-.002] ^{W1__DWG_WGAUGE_2}
1.19+/-0.05 [.047+/-.002] ^{W1__DWG_WGAUGE_3}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.2
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
6.3
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
7.7
W1__FA_SETTING_3
B
WIRE
SIZE
0.35 + 0.35 mm²
CRIMP HEIGHT
W1__CRIMP_UNITS:2
1.25+/-0.05 [.049+/-.002] ^{W1__DWG_WGAUGE_1}
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.0
W1__FA_SETTING_1
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
1 _{RECOMMENDED SPARE PARTS}
2 _{GREASE BEARING SURFACES LIGHTLY}
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 _{APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT}
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150032 -4
2150032 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 _{APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50, 62}
& 242.
7 _{GREASE THREADS, GROOVE AND O-RING ON ITEMS 139}
& 153.
A
8 _{MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY}
ACTUATE THE COUNTER.
9 _{CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE}
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 _{TERMINAL DESIGN IS NOT COMPATIBLE WITH MECHANICAL FEED.}
11 _{CUT TO LENGTH AT ASSEMBLY.}
AMP 4805 REV 31MAR2000
12 _{THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER}
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
ACCORDING TO
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PWEILRLFORM SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHINCOTENNECTIVITY APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANOTIFEMS ERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSAES. SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
SPECIFIC
APPLICATION.
- 1 1 1¹
-77 -27 -25 -22
2119782-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
DESCRIPTION
251
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
& 2 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
-
SEE SHEET 1
REVISIONS
DESCRIPTION
1
DATE
-
DWN
APVD
--
- - - 1¹
2119640-1
PUSH ROD, AIR FEED
250
- - - 1¹
2079988-1
BUSHING, LCH5-12, MISUMI
249
- 1 1 1¹
1-22279-3
SPRING, COMPRESSION
246
- 1 1 1¹
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1¹
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 ^{- 1 1 11}
2119083-1
RETAINER, INSULATION DIAL
242
- - 2 -²
2168400-7
SHCS, LOW HEAD, RoHS, M5 X 10
240
- - - 1¹
- - 1 -¹
2063440-2
2119740-2
AIR FEED MODULE
TAG,IDENTIFICATION
238
D
213
- 4 4 4⁴
2079383-9
SCR, BHSC, RoHS (M6 X 20)
186
- - 1 -¹
1803052-1
FEED FINGER ASSEMBLY,EF
183
- 1 1 1¹
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
177
- 1 1 1¹
8-22280-7
SPRING, COMPRESSION
176
- 1 1 1¹
1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1¹
1901680-2
GUIDE PIN,HOLDDOWN
174
- - - 2²
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1¹
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF ¹
994970-2
COUNTER, MAGNETIC
164
- - - 1¹
240638-1
SPRING, FEED FINGER
163
- 1 1 1¹
8-21084-1
O-RING, .801 ID, .070 DIA. MAT.
153
- - - 1¹
2119641-2
FEED CAM, AIR FEED
152
- 1 1 1¹
2119798-2
DETENT PIN
145
- 1 1 1¹
2079383-8
SCR, BHSC, RoHS (M4 X 16)
144
- 1 1 1¹
2119655-6
APPLICATOR BASIC ASSEMBLY, EF
141
- 1 1 1¹
2119651-1
RAM, ASIAN STYLE, END FEED
140
- 1 1 1¹
2119092-2
BOLT, ADJUSTMENT
139
- - - 1¹
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF - ¹
SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 -¹
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1¹
- 1 1 1¹
455888-5
2119956-2
SPACER, CRIMPER
DOCUMENTATION PACKAGE
82 _C
71
- 2 2 2²
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - 1¹
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2²
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 ¹ 2-1901681-2
HOLDDOWN, TERMINAL
65
11 ^{- 2 2 2 2}
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
64
- 1 1 1¹
2119793-1
LIMITER, ADJUSTMENT BOLT
63
6 - 3 3 3³
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- 3 3 3³
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
11 - 2 2 2 ²
2168083-8
SCR, SKT HD CAP, RoHS, M4 X 16
56
- 2 2 2²
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2²
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2²
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 ¹ 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - 1¹
2031314-1
FEED FINGER SUBASSEMBLY
51
6 - 1 1 1¹
1752354-8
STANDOFF,HOLD-DOWN
50
- - - 1¹
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- 1 1 1¹
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 1 1¹
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 1 1¹
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1¹
2119644-1
RAM WASHER, PRECISION
38
- 7 7 7⁷
- 2 2 2²
1-18028-2
2168083-9
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
33 _B
31
- 2 2 2 ² 1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 10
29
- 1 1 1¹
240639-1
STRIPPER (MACHINING)
27
- 2 2 2²
1320906-1
STUD, THREADED
25
- 1 1 1¹
1752371-7
PLATE, STRIP GUIDE
24
- 1 1 1¹
240825-2
PLATE, STRIP HOLD DOWN
23
- 2 2 2²
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1¹
1752373-4
DRAG
20
- 2 2 2²
1901259-4
GUIDE, LOWER STRIP
18
- 1 1 1¹
6-240641-3
SPACER
16
- 1 1 1¹
1752360-1
SPACER,HOLD-DOWN
13
1 ^{- 1 1 11}
240833-7
PLATE, REAR SHEAR
11
- - - -¹
-
-
10
1 ^{- 1 1 11}
3-690482-2
PLATE, FRONT SHEAR
9
1 ^{1 1 1 11}
2-1333217-1
ANVIL, EF .090
8
1 ^{- 1 1 11}
4-690474-5
BLADE, SLUG
7
- 1 1 1¹
2-240641-3
SPACER
5
- 1 1 1¹
238009-1
BLOCK, FL CRIMPER SPACER
4
1 ^{1 1 1 1 1 3-2119582-6}
CRIMPER, INSULATION F PREMIUM
3
- 1 1 1¹
455888-7
SPACER, CRIMPER
2
1 ^{1 1 1 11}
2-456406-3
CRIMPER, WIRE PREMIUM
1
-77 -27 -25 -22
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
PART NO
DESCRIPTION
ITEM _A
NO
DWN
26MAR2012
R.KNEPPER
CHK
T.ELBIN
26MAR2012
APVD
26MAR2012 ^NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 ⁰⁰⁷⁷⁹
DRAWING NO
2150032
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
34
REV
B1
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION