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C-2150032 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – SHOULD BE CONTACTED FOR THE LATEST REVISION.
8
THIS DRAWING IS UNPUBLISHED.
C COPYRIGHT 20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ALL RIGHTS RESERVED.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
REVISION
2150032 -2
B
2150032 -5
B
2150032 -6
B
2150032 -7
B
D
7- 2150032 -7
A
7
20
DESCRIPTION
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
6
FEED TYPE
PNEUMATIC
SERVO
4
LATCH PLATE
4
SERVO
12
LATCH PLATE
NONE
-
CONVERT TO
-
SERVO LATCH PLATE
SMART APPLICATOR
-
PNEUMATIC FEED
-
-
-
-
5
-
2119951-1
2161326-1
-
2119950-1
-
-
-
-
4
APPLICATOR STYLE CONVERSION CHART
PART NUMBERS REQUIRED
-
-
-
-
1803052-1
8- 2150032 -5
-
-
-
8- 2150032 -4
-
-
-
-
-
-
2031314-1
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
3
-
2168400-7 (QUANTITY 2)
-
-
2063440-2
-
-
-
-
APPLICATOR DATA
CRIMP
WIRE
INSUL
SIZE
2.29 mm [.090]
3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10390
TYPE
F
F
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: 187 SERIES POSITIVE LOCK MK-II
WIRE STRIP LENGTH
4.20-5.20 mm [.165-.205 IN]
TERMINAL
APPLICATION
C SPECIFICATION
114-5041
-
INSULATION DIAMETER RANGE
n 1.90-3.40 mm [.075-.134 IN]
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
170325-1
C1__DWG_PN_1_1
170325-5
C1__DWG_PN_2_1
173691-1
C1__DWG_PN_3_1
175179-1
C1__DWG_PN_4_1
170325-3
C1__DWG_PN_1_2
170325-6
C1__DWG_PN_2_2
173691-2
C1__DWG_PN_3_2
175179-2
C1__DWG_PN_4_2
TERMINAL DATA: TE TERMINAL
TE CRIMP SPECIFICATION
TERMINAL NAME: 187 SERIES POSITIVE LOCK MK-II
WIRE STRIP LENGTH
4.20-5.20 mm [.165 -.205 IN]
TERMINAL
APPLICATION
13
SPECIFICATION
-
INSULATION DIAMETER RANGE
n 1.90-3.40 mm [.075 -.134 IN]
-
-
-
-
TERMINALS APPLIED
10
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
170325-1
C1__DWG_PN_1_1
C1__DWG_PN_2_1
C1__DWG_PN_3_1
C1__DWG_PN_4_1
C1__DWG_PN_1_2
C1__DWG_PN_2_2
C1__DWG_PN_3_2
C1__DWG_PN_4_2
WIRE
SIZE
1.25mm2
0.75mm2
0.50mm2
CRIMP HEIGHT
mm [INCH]
1.50+/-0.05 [.059+/-.002] W1__DWG_WGAUGE_1
1.32+/-0.05 [.052+/-.002] W1__DWG_WGAUGE_2
1.19+/-0.05 [.047+/-.002] W1__DWG_WGAUGE_3
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
4.2
W1__FA_SETTING_1
W1__DWG_CRIMP_HT_2
6.3
W1__FA_SETTING_2
W1__DWG_CRIMP_HT_3
7.7
W1__FA_SETTING_3
WIRE
SIZE
0.35 + 0.35 mm²
CRIMP HEIGHT
W1__CRIMP_UNITS:2
1.25+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_1
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
7.0
W1__FA_SETTING_1
B
1 RECOMMENDED SPARE PARTS
2 GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2150032 -4
2150032 -5
2150032 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50, 62
& 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
A
9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10 TERMINAL DESIGN IS NOT COMPATIBLE WITH MECHANICAL FEED.
11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
12 CUT TO LENGTH AT ASSEMBLY.
AMP 4805 REV 31MAR2000
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
13 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT.
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
THIS
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
A TE
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
ACCORDING TO
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PWEILRLFORM SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHINCOTENNECTIVITY APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANOTIFEMS ERCHANTABILITY OR
FITNESS FOR PARTICULAR PURPOSAES. SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
SPECIFIC
APPLICATION.
& 242.
- - 1 - -1
- 1 - 1 11
- - - - 11
-77 -7 -6 -5 -2
2119957-2
8-21084-0
2119640-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
260
252
250
ITEM
NO
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4
& 4 of 4)
2
LOC
DIST
SET UP GAUGE
2119599-2
A 66
P
LTR
B1
ECR-16-013924
REVISIONS
DESCRIPTION
1
DATE
29SEP2016
DWN
APVD
MR JDG
- - - - 11
2079988-1
BUSHING, LCH5-12, MISUMI
249
- - - - 11
2119641-1
FEED CAM, AIR FEED
248
- 1 - 1 11
2119798-1
DETENT PIN
247
- 1 - 1 11
1-22279-3
SPRING, COMPRESSION
246
- - 1 - -1
2119759-1
RAM, AMP STYLE, END FEED, NON-ADJUST
245
- 1 1 1 11
2119082-9
CAM, SNAIL, INSULATION ADJUSTMENT
244
- 1 1 1 11
2079764-1
WASHER, WAVE SPRING, CREST-TO-CREST
243
6 - 1 1 1 11
- - 2 2 -2
2119083-1
2168400-7
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
242
D
240
- - - - 11
2063440-2
AIR FEED MODULE
238
- - 1 1 -1
2119740-2
TAG,IDENTIFICATION
213
- - 1 1 -1
1803052-1
FEED FINGER ASSEMBLY,EF
183
- 1 1 1 11
6-993111-6
PIN, SLOTTED SPRING 3.0 X 14.0
177
- 1 1 1 11
8-22280-7
SPRING, COMPRESSION
176
- 1 1 1 11
1752353-2
GUIDE PIN,HOLDDOWN
175
- 1 1 1 11
1901680-2
GUIDE PIN,HOLDDOWN
174
- - - - 22
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
172
- 1 1 1 11
994969-1
MAGNET, RARE EARTH HIGH ENERGY
166
- REF REF REF REF 1
994970-2
COUNTER, MAGNETIC
164
- - - - 11
240638-1
SPRING, FEED FINGER
163
- - - - 11
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
137
- - REF REF - 1 SEE NOTE 4
MEMORY CHIP, PROGRAMMED
135
- - 1 1 -1
1633743-1
SERVO FEED LATCH ASM
133
- 1 1 1 11
455888-5
SPACER, CRIMPER
82
- 1 1 1 11
2119956-2
DOCUMENTATION PACKAGE
71
- 2 2 2 22
2-18032-2
SCR, SET, FLT POINT M3 X 10.0
70
- 1 - - 11
2119740-1
TAG,IDENTIFICATION
67
- 2 2 2 22
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
66
- 1 1 1 1 1 2-1901681-2
HOLDDOWN, TERMINAL
65
12 - 2 2 2 2 2
- 1 - 1 11
2168400-5
2119793-1
SHCS, LOW HEAD, RoHS, M4 X 20
LIMITER, ADJUSTMENT BOLT
64 C
63
6 - 3 - 3 33
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
62
- 1 1 1 11
2079383-4
SCR, BHSC, RoHS (M4 X 8)
60
- 3 3 3 33
2168400-4
SHCS, LOW HEAD, RoHS, M4 X 8
57
12 - 2 2 2 2 2
2168083-8
SCR, SKT HD CAP, RoHS, M4 X 16
56
- 2 2 2 22
5018030-2
NUT, HEX, REG, RoHS, M4
55
- 2 2 2 22
5018030-1
NUT, HEX, REG, RoHS, M3
54
- 2 2 2 22
986965-8
NUT, LOCK, HEX, TORQUE (M4)
53
- 1 1 1 1 1 1-5018030-0
NUT, HEX, REG, RoHS, M3.5
52
- - - - 11
2031314-1
FEED FINGER SUBASSEMBLY
51
6 - 1 1 1 11
1752354-8
STANDOFF,HOLD-DOWN
50
- - - - 11
18023-9
SCR, SKT HD CAP M4 X 6.0
49
- 1 1 1 11
2119655-5
APPLICATOR BASIC ASSEMBLY, EF
46
- 1 - 1 11
2119369-1
RAM,AMP STYLE, END FEED
44
- 1 1 1 11
2079383-7
SCR, BHSC, RoHS (M8 X 25)
41
- 1 - 1 11
2119645-1
DISC, NUMBERED FA WIRE ADJUSTMENT
40
- 1 - 1 11
2119957-1
APPLICATOR SHIM PACK
39
- 1 1 1 11
2119644-1
RAM WASHER, PRECISION
38
6 - 1 1 1 11
2119085-1
FA HEAD, ATLANTIC STYLE
37
- 1 - 1 11
2119092-1
BOLT, ADJUSTMENT
35
- 7 7 7 77
1-18028-2
WASHER, FLAT, REG M4
33
- 2 2 2 22
- 2 2 2 22
2168083-9
1-2168083-0
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
31 B
29
- 1 1 1 11
240639-1
STRIPPER (MACHINING)
27
- 2 2 2 22
1320906-1
STUD, THREADED
25
- 1 1 1 11
1752371-7
PLATE, STRIP GUIDE
24
- 1 1 1 11
240825-2
PLATE, STRIP HOLD DOWN
23
- 2 2 2 22
2-22281-3
SPRING, COMPRESSION
22
- 1 1 1 11
1752373-4
DRAG
20
- 2 2 2 22
1901259-4
GUIDE, LOWER STRIP
18
- 4 4 4 4 4 1-2079383-1
SCR, BHSC, RoHS (M6 X 12)
17
- 1 1 1 11
6-240641-3
SPACER
16
- 1 1 1 11
1752360-1
SPACER,HOLD-DOWN
13
1 - 1 1 1 11
240833-7
PLATE, REAR SHEAR
11
- - - - -1
-
-
10
1 - 1 1 1 11
3-690482-2
PLATE, FRONT SHEAR
9
1 1 1 1 1 1 1 2-1333217-1
ANVIL, EF .090
8
1 - 1 1 1 11
4-690474-5
BLADE, SLUG
7
- 1 1 1 11
2-240641-3
SPACER
5
- 1 1 1 11
238009-1
BLOCK, FL CRIMPER SPACER
4
1 1 1 1 1 1 1 3-2119582-6
CRIMPER, INSULATION F PREMIUM
3
- 1 1 1 11
455888-7
SPACER, CRIMPER
2
1 1 1 1 1 11
2-456406-3
CRIMPER, WIRE PREMIUM
1
-77 -7 -6 -5 -2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
MATERIAL
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0 PLC
-
1 PLC
-
2 PLC
-
3 PLC
-
4 PLC
-
ANGLES
-
FINISH
-
-
PART NO
DESCRIPTION
ITEM A
NO
DWN
26MAR2012
R.KNEPPER
CHK
T.ELBIN
26MAR2012
APVD
26MAR2012 NAME
M.CLIFFORD
PRODUCT SPEC
-
APPLICATION SPEC
TE Connectivity
Harrisburg, PA 17105-3608
Ocean End Feed
Applicator
-
-
WEIGHT
-
SIZE
CAGE CODE
A1 00779
DRAWING NO
2150032
RESTRICTED TO
-
Customer Accessible Production Drawing
SCALE
SHEET
1:1
OF
14
REV
B1
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION