C-2150030 Datasheet, PDF(3/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150030 Datasheet, PDF (3/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

◁

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

PACIFIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

2- 2150030 -1

FINE CRIMP HEIGHT ADJUST

2- 2150030 -2

FINE CRIMP HEIGHT ADJUST

2- 2150030 -5

FINE CRIMP HEIGHT ADJUST

2- 2150030 -7

FINE CRIMP HEIGHT ADJUST

7- 2150030 -7

CRIMP TOOLING KIT

APPLICATOR DATA

CRIMP

SIZE

WIRE 2.29 mm [.090]

INSUL 3.30 mm [.130]

APPL INSTRUCTIONS

408-10390

TYPE

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL NAME: .250 FASTON RECEPTACLE

WIRE STRIP LENGTH

4.40-6.40 mm [.173-.252 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-2036

INSULATION DIAMETER RANGE

n 2.30-3.30 mm [.091-.130 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

12 160389-3

C1__DWG_PN_1_1

42510-2

C1__DWG_PN_2_1

63609-3

C1__DWG_PN_3_1

140760-3

C1__DWG_PN_4_1

12 160389-4

C1__DWG_PN_1_2

42510-5

C1__DWG_PN_2_2

63609-4

C1__DWG_PN_3_2

140760-4

C1__DWG_PN_4_2

41772

C1__DWG_PN_1_3

63127-1

C1__DWG_PN_2_3

63693-1

C1__DWG_PN_3_3

140760-5

C1__DWG_PN_4_3

41772-1

C1__DWG_PN_1_4

63609-1

C1__DWG_PN_2_4

140760-1

C1__DWG_PN_3_4

2238027-3

C1__DWG_PN_4_4

42510-1

C1__DWG_PN_1_5

63609-2

C1__DWG_PN_2_5

140760-2

C1__DWG_PN_3_5

2238027-4

C1__DWG_PN_4_5

WIRE

SIZE

18 AWG or 0.75mmÂ²

22 AWG x 2

20 AWG or 0.50mmÂ²

0.40mm2

22 AWG or 0.30mmÂ²

CRIMP HEIGHT

mm [INCH]

1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_1

1.37+/-0.05 [.054+/-.002] W1__DWG_WGAUGE_2

1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_3

1.27+/-0.05 [.050+/-.002] W1__DWG_WGAUGE_4

1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

6.0

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

6.5

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.3

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

7.6

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

8.0

W1__FA_SETTING_5

FEED TYPE

MECHANICAL

PNEUMATIC

SERVO

LATCH PLATE 4

NONE

CONVERT TO

PNEUMATIC FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

PNEUMATIC FEED

2119950-1

2119951-1

2161326-1

2119949-1

2119951-1

2161326-1

2119949-1

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-2

1901697-1

8- 2150030 -5

8- 2150030 -4

2063961-1

5-18022-5

2119653-2

1901697-1

8- 2150030 -5

8- 2150030 -4

2063961-1

5-18022-5

2119653-2

2119792-2

2119641-2

TERMINAL DATA: TE TERMINAL

TE CRIMP SPERIFICATION

TERMINAL NAME: .250 FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.40-6.40 mm [.173-.252 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-20023

n 2.30-3.30 mm [.091-.130 IN]

TERMINALS APPLIED

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

280000-6

C1__DWG_PN_1_1

280000-7

C1__DWG_PN_2_1

41771

C1__DWG_PN_3_1

41771-1

C1__DWG_PN_4_1

WIRE

SIZE

0.80mmÂ²

0.75mmÂ²

0.65mmÂ²

0.50mm2

0.30mmÂ²

CRIMP HEIGHT

mm [INCH]

1.30+/-0.03 [.051+/-.001] W1__DWG_WGAUGE_1

1.30+/-0.03 [.051+/-.001] W1__DWG_WGAUGE_2

1.27+/-0.03 [.050+/-.001] W1__DWG_WGAUGE_3

1.22+/-0.03 [.048+/-.001] W1__DWG_WGAUGE_4

1.14+/-0.03 [.045+/-.001] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.6

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

7.8

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

8.4

W1__FA_SETTING_5

2063440-1

2168400-7 (QUANTITY 2)

2063440-1

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

2150030 -4

2150030 -5

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN RUNNING TERMINAL 160389,POSITION ITEM 261 IN PLACE OF ITEM 16.

AMP 4805 REV 31MAR2000

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 1 11

- - - 1 -1

- 1 1 1 11

6 - 1 1 1 11

-77 -27 -25 -22 -21

3-240641-4

2119782-1

2119640-1

2079988-1

1-22279-3

2119082-9

2079764-1

2119083-1

PART NO

SPACER

FINE ADJUST HEAD ASM, PACIFIC STYLE

PUSH ROD, AIR FEED

BUSHING, LCH5-12, MISUMI

SPRING, COMPRESSION

CAM, SNAIL, INSULATION ADJUSTMENT

WASHER, WAVE SPRING, CREST-TO-CREST

RETAINER, INSULATION DIAL

DESCRIPTION

261

251

250

249

246

244

243

242

ITEM

PACIFIC VERSION

Shown on sheets 3 of 4

& 4 of 4

(Atlantic version shown on sheets 1 of 4

& 2 of 4)

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

SEE SHEET 1

REVISIONS

DESCRIPTION

DATE

DWN

APVD

- - 2 - -2

2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

240

- - - - 11

2119580-1

MECHANICAL FEED ASSEMBLY

239

- - - 1 -1

2063440-1

AIR FEED MODULE

238

- - 1 - -1

2119740-2

TAG,IDENTIFICATION

213

- 4 4 4 44

2079383-9

SCR, BHSC, RoHS (M6 X 20)

186

- - REF - - 1

1901697-1

FEED FINGER ASSEMBLY,EF

183

- 1 1 1 11

6-993111-6

PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 11

8-22280-7

1752353-2

SPRING, COMPRESSION

GUIDE PIN,HOLDDOWN

176

175

- 1 1 1 11

1901680-2

GUIDE PIN,HOLDDOWN

174

- - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

8 - 1 1 1 11

994969-1

MAGNET, RARE EARTH HIGH ENERGY

166

- REF REF REF REF 1

994970-2

COUNTER, MAGNETIC

164

- - - 1 -1

240638-1

SPRING, FEED FINGER

163

7 - 1 1 1 11

8-21084-1

O-RING, .801 ID, .070 DIA. MAT.

153

- - - 1 -1

2119641-2

FEED CAM, AIR FEED

152

- 1 1 1 11

2119798-2

DETENT PIN

145

- 1 1 1 11

2079383-8

SCR, BHSC, RoHS (M4 X 16)

144

11 - - - - 1 1

2119653-2

FEED CAM, POST FEED

142

- 1 1 1 11

2119655-6

APPLICATOR BASIC ASSEMBLY, EF

141

- 1 1 1 11

2119651-1

RAM, ASIAN STYLE, END FEED

140

7 - 1 1 1 11

2119092-2

BOLT, ADJUSTMENT

139

- - - 1 -1

3-23627-7

PIN, RETAIN, GRVD, 3/16 X .854

137

- - REF - - 1

SEE NOTE 4

MEMORY CHIP, PROGRAMMED

135

- - 1 - -1

1633743-1

SERVO FEED LATCH ASM

133

- 1 1 1 11

2119955-2

ASSY, LUBRICATOR, END FEED

- 1 1 1 11

455888-5

SPACER, CRIMPER

- 1 1 1 11

2119956-2

DOCUMENTATION PACKAGE

- 2 2 2 22

2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - 1 11

- 2 2 2 22

2119740-1

2168078-1

TAG,IDENTIFICATION

SCREW, DRIVE, RH, RoHS, 2 x .188

67 C

- 1 1 1 11

1901681-1

HOLDDOWN, TERMINAL

- 2 2 2 22

2168400-8

SHCS, LOW HEAD, RoHS, M4 X 16

- 1 1 1 11

2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- - - - 11

5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - 11

2063961-1

FEED FINGER

- 3 3 3 33

2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 22

2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 22

5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 22

5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 22

986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1-5018030-0

NUT, HEX, REG, RoHS, M3.5

- - - 1 -1

2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 1 1-1752354-3

STANDOFF,HOLD-DOWN

- - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

11 - - - - 1 1

2119652-1

FEED CAM, PRE FEED

- 1 1 1 11

2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 1 1 11

2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 1 1 11

2119957-1

APPLICATOR SHIM PACK

- 1 1 1 11

2119644-1

RAM WASHER, PRECISION

- 7 7 7 77

- 2 2 2 22

1-18028-2

2168083-9

WASHER, FLAT, REG M4

SCR, SKT HD CAP, RoHS, M4 X 20

33 B

- 2 2 2 2 2 1-2168083-0

SCR, SKT HD CAP, RoHS, M4 X 10

- 1 1 1 11

240639-1

STRIPPER (MACHINING)

- 2 2 2 22

1320906-1

STUD, THREADED

- 1 1 1 11

1752371-5

PLATE, STRIP GUIDE

- 1 1 1 11

240825-2

PLATE, STRIP HOLD DOWN

- 2 2 2 22

2-22281-3

SPRING, COMPRESSION

- 1 1 1 11

1752373-4

DRAG

- 2 2 2 22

1901259-4

GUIDE, LOWER STRIP

- 1 1 1 11

3-240641-3

SPACER

- 1 1 1 11

1752360-1

SPACER,HOLD-DOWN

1 - 1 1 1 11

240644-1

PLATE, REAR SHEAR

- - - - -1

1 - 1 1 1 11

690495-4

PLATE, FRONT SHEAR

1 1 1 1 1 11

1338673-1

ANVIL, COMBINATION

1 - 1 1 1 1 1 1-2217206-3

BLADE, SLUG

- 1 1 1 11

240641-3

SPACER

- 1 1 1 11

238009-1

BLOCK, FL CRIMPER SPACER

1 1 1 1 1 1 1 2-1633961-6

CRIMPER, INSULATION F PREMIUM

- 1 1 1 11

1-455888-0

SPACER, CRIMPER

1 1 1 1 1 11

1-456406-2

CRIMPER, WIRE PREMIUM

-77 -27 -25 -22 -21

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

PART NO

DESCRIPTION

ITEM A

DWN

09DEC2011

B. WEAVER

CHK

09DEC2011

G. HOFFNER

APVD

09DEC2011 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

WEIGHT

SIZE

CAGE CODE

A1 00779

DRAWING NO

2150030

RESTRICTED TO

Customer Accessible Production Drawing

SCALE

SHEET

1:1

REV

SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION

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