C-2150030 Datasheet, PDF(1/4 Page) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

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C-2150030 Datasheet, PDF (1/4 Pages) TE Connectivity Ltd – IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

THIS DRAWING IS UNPUBLISHED.

RELEASED FOR PUBLICATION

BY TYCO ELECTRONICS CORPORATION.

ATLANTIC VERSION

TERMINATOR

INTERFACE ADAPTER

PART

NUMBER

REVISION

2011

DESCRIPTION

FEED TYPE

CONVERT TO

PNEUMATIC FEED

2119950-1

APPLICATOR STYLE CONVERSION CHART

PART NUMBERS REQUIRED

2119792-2

2119641-1

2063440-1

LOC

DIST

SET UP GAUGE

2119599-2

A 66

LTR

ECR-16-009120

ECR-16-009661

ECR-16-014582

REVISIONS

DESCRIPTION

DATE

23JUN2016

05JUL2016

14OCT2016

DWN

APVD

MZ TE

RS LZ

2150030 -1

2150030 -2

FINE CRIMP HEIGHT ADJUST

MECHANICAL

PNEUMATIC

SERVO LATCH PLATE

SMART APPLICATOR

MECHANICAL FEED

SERVO LATCH PLATE

2119951-1

2161326-1

2119949-1

2119951-1

1901697-1

2063961-1

1901697-1

8- 2150030 -5

8- 2150030 -4

5-18022-5

8- 2150030 -5

2119653-1

2168400-7 (QUANTITY 2)

- 1 1 1 1 1 1 2079764-1

WASHER, WAVE SPRING, CREST-TO-CREST

6 - 1 1 1 1 1 1 2119083-1

RETAINER, INSULATION DIAL

- - 2 2 - - 2 2168400-7

SHCS, LOW HEAD, RoHS, M5 X 10

2168400-7 (QUANTITY 2)

- - - - - 1 1 2119580-1

MECHANICAL FEED ASSEMBLY

243

242

240

239

SMART APPLICATOR

2161326-1

8- 2150030 -4

- - - - 1 - 1 2063440-1

AIR FEED MODULE

238

2150030 -5

FINE CRIMP HEIGHT ADJUST

SERVO

LATCH PLATE 4

MECHANICAL FEED

PNEUMATIC FEED

2119949-1

2119950-1

2063961-1

2119792-2

5-18022-5

2119653-1

2119641-1

2063440-1

- - 1 1 - -1

- - REF REF - - 1

2119740-2

1901697-1

TAG,IDENTIFICATION

FEED FINGER ASSEMBLY,EF

213

183

2150030 -6

NON-CRIMP HEIGHT ADJUST

SERVO

4 LATCH PLATE 12

- 1 1 1 1 1 1 6-993111-6 PIN, SLOTTED SPRING 3.0 X 14.0

177

- 1 1 1 1 1 1 8-22280-7

SPRING, COMPRESSION

176

2150030 -7

FINE CRIMP HEIGHT ADJUST

NONE

- 1 1 1 1 1 1 1752353-2

GUIDE PIN,HOLDDOWN

175

- 1 1 1 1 1 1 1901680-2

GUIDE PIN,HOLDDOWN

174

7- 2150030 -7

CRIMP TOOLING KIT

- - - - 2 -2

21045-3

RING, RETAIN, EXTERN, 3/16 CRESCENT

172

APPLICATOR DATA

CRIMP

SIZE

TYPE

8 - 1 1 1 1 11

- REF REF REF REF REF 1

- - - - 1 -1

994969-1

994970-2

240638-1

MAGNET, RARE EARTH HIGH ENERGY

COUNTER, MAGNETIC

SPRING, FEED FINGER

166

164

163

WIRE 2.29 mm [.090]

INSUL 3.30 mm [.130]

- - - - 1 -1

- - REF REF - - 1

3-23627-7

SEE NOTE 4

PIN, RETAIN, GRVD, 3/16 X .854

MEMORY CHIP, PROGRAMMED

137

135

APPL INSTRUCTIONS

408-10390

- - 1 1 - -1

- 1 1 1 1 11

1633743-1

2119955-2

SERVO FEED LATCH ASM

ASSY, LUBRICATOR, END FEED

133

TERMINAL DATA: TE TERMINAL

TE CRIMP SPECIFICATION

TERMINAL DATA: TE TERMINAL

TE CRIMP SPERIFICATION

- 1 1 1 1 1 1 455888-5

SPACER, CRIMPER

- 1 1 1 1 1 1 2119956-2

DOCUMENTATION PACKAGE

TERMINAL NAME: .250 FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.40-6.40 mm [.173-.252 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-2036

n 2.30-3.30 mm [.091-.130 IN]

TERMINALS APPLIED

TERMINAL NAME: .250 FASTON RECEPTACLE

WIRE STRIP LENGTH

INSULATION DIAMETER RANGE

4.40-6.40 mm [.173-.252 IN]

TERMINAL

APPLICATION

SPECIFICATION

114-20023

n 2.30-3.30 mm [.091-.130 IN]

TERMINALS APPLIED

- 2 2 2 2 2 2 2-18032-2

SCR, SET, FLT POINT M3 X 10.0

- 1 - - 1 1 1 2119740-1

TAG,IDENTIFICATION

- 2 2 2 2 2 2 2168078-1

SCREW, DRIVE, RH, RoHS, 2 x .188

- 1 1 1 1 1 1 1901681-1

HOLDDOWN, TERMINAL

- 2 2 2 2 2 2 2168400-8

SHCS, LOW HEAD, RoHS, M4 X 16

- 1 - 1 1 1 1 2119793-1

LIMITER, ADJUSTMENT BOLT

6 - 3 - 3 3 33

992763-5

SCR, SET, SOC, CONE POINT, M3 x 4.0

- 1 1 1 1 1 1 2079383-4

SCR, BHSC, RoHS (M4 X 8)

TE TERMINAL

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

13 160389-3

C1__DWG_PN_1_1

42510-2

C1__DWG_PN_2_1

63609-3

C1__DWG_PN_3_1

140760-3

C1__DWG_PN_4_1

13 160389-4

C1__DWG_PN_1_2

42510-5

C1__DWG_PN_2_2

63609-4

C1__DWG_PN_3_2

140760-4

C1__DWG_PN_4_2

41772

C1__DWG_PN_1_3

63127-1

C1__DWG_PN_2_3

63693-1

C1__DWG_PN_3_3

140760-5

C1__DWG_PN_4_3

41772-1

C1__DWG_PN_1_4

63609-1

C1__DWG_PN_2_4

140760-1

C1__DWG_PN_3_4

2238027-3

C1__DWG_PN_4_4

42510-1

C1__DWG_PN_1_5

63609-2

C1__DWG_PN_2_5

140760-2

C1__DWG_PN_3_5

2238027-4

C1__DWG_PN_4_5

WIRE

SIZE

CRIMP HEIGHT

mm [INCH]

CRIMP HEIGHT

REFERENCE SETTING

TE TERMINAL

280000-6

WIRE

SIZE

0.80mmÂ²

0.75mmÂ²

0.65mmÂ²

0.50mm2

0.30mmÂ²

C1__DWG_PN_1_0

TE TERMINAL

C1__DWG_PN_2_0

TE TERMINAL

C1__DWG_PN_3_0

TE TERMINAL

C1__DWG_PN_4_0

C1__DWG_PN_1_1

280000-7

C1__DWG_PN_2_1

41771

C1__DWG_PN_3_1

41771-1

C1__DWG_PN_4_1

CRIMP HEIGHT

mm [INCH]

1.30+/-0.03 [.051+/-.001] W1__DWG_WGAUGE_1

1.30+/-0.03 [.051+/-.001] W1__DWG_WGAUGE_2

1.27+/-0.03 [.050+/-.001] W1__DWG_WGAUGE_3

1.22+/-0.03 [.048+/-.001] W1__DWG_WGAUGE_4

1.14+/-0.03 [.045+/-.001] W1__DWG_WGAUGE_5

CRIMP HEIGHT

REFERENCE SETTING

W1__DWG_CRIMP_HT_1

7.8

W1__FA_SETTING_1

W1__DWG_CRIMP_HT_2

7.8

W1__FA_SETTING_2

W1__DWG_CRIMP_HT_3

7.6

W1__FA_SETTING_3

W1__DWG_CRIMP_HT_4

7.8

W1__FA_SETTING_4

W1__DWG_CRIMP_HT_5

8.4

W1__FA_SETTING_5

- - - - - 1 1 5-18022-5

SCR, HEX HD CAP, M4 X 6.0

- - - - - 1 1 2063961-1

FEED FINGER

- 3 3 3 3 3 3 2168400-4

SHCS, LOW HEAD, RoHS, M4 X 8

- 2 2 2 2 2 2 2168083-3

SCR, SKT HD CAP, RoHS, M4 X 12.0

- 2 2 2 2 2 2 5018030-2

NUT, HEX, REG, RoHS, M4

- 2 2 2 2 2 2 5018030-1

NUT, HEX, REG, RoHS, M3

- 2 2 2 2 2 2 986965-8

NUT, LOCK, HEX, TORQUE (M4)

- 1 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5

- - - - 1 - 1 2119792-2

PAWL, EF, AIR

6 - 1 1 1 1 1 1 1-1752354-3 STANDOFF,HOLD-DOWN

- - - - 1 23

18023-9

SCR, SKT HD CAP M4 X 6.0

59 C

18 AWG or 0.75mmÂ²

1.42+/-0.05 [.056+/-.002] W1__DWG_WGAUGE_1

W1__DWG_CRIMP_HT_1

6.0

W1__FA_SETTING_1

22 AWG x 2

1.37+/-0.05 [.054+/-.002] W1__DWG_WGAUGE_2

W1__DWG_CRIMP_HT_2

6.5

W1__FA_SETTING_2

20 AWG or 0.50mmÂ²

1.30+/-0.05 [.051+/-.002] W1__DWG_WGAUGE_3

W1__DWG_CRIMP_HT_3

7.3

W1__FA_SETTING_3

0.40mm2

1.27+/-0.05 [.050+/-.002] W1__DWG_WGAUGE_4

W1__DWG_CRIMP_HT_4

7.6

W1__FA_SETTING_4

22 AWG or 0.30mmÂ²

1.24+/-0.05 [.049+/-.002] W1__DWG_WGAUGE_5

W1__DWG_CRIMP_HT_5

8.0

W1__FA_SETTING_5

11 - - - - - 1 1 2119652-1

FEED CAM, PRE FEED

11 - - - - - 1 1 2119653-1

FEED CAM, POST FEED

- 1 1 1 1 1 1 2119655-5

APPLICATOR BASIC ASSEMBLY, EF

- 1 - 1 1 1 1 2119369-1

RAM,AMP STYLE, END FEED

- 1 1 1 1 1 1 2079383-7

SCR, BHSC, RoHS (M8 X 25)

- 1 - 1 1 1 1 2119645-1

DISC, NUMBERED FA WIRE ADJUSTMENT

- 1 - 1 1 1 1 2119957-1

APPLICATOR SHIM PACK

- 1 1 1 1 1 1 2119644-1

RAM WASHER, PRECISION

1 RECOMMENDED SPARE PARTS

2 GREASE BEARING SURFACES LIGHTLY

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

SHEET SUPPLIED WITH THE APPLICATOR.

*WARNING

ON INSTALLATION, SET WIRE DISC, ITEM 40 TO

LARGEST WIRE SIZE SETTING. USE OF SETTINGS

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING

6 - 1 1 1 1 11

7 - 1 - 1 1 11

- 7 7 7 7 77

2119085-1

2119092-1

1-18028-2

FA HEAD, ATLANTIC STYLE

BOLT, ADJUSTMENT

WASHER, FLAT, REG M4

- 2 2 2 2 2 2 2168083-9

SCR, SKT HD CAP, RoHS, M4 X 20

- 2 2 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10

31 B

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER:

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8-

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":

2150030 -4

2150030 -5

2150030 -6

WILL CAUSE DAMAGE TO CRIMP TOOLING.

- 1 1 1 1 1 1 240639-1

STRIPPER (MACHINING)

- 2 2 2 2 2 2 1320906-1

STUD, THREADED

- 1 1 1 1 1 1 1752371-5

PLATE, STRIP GUIDE

- 1 1 1 1 1 1 240825-2

PLATE, STRIP HOLD DOWN

- 2 2 2 2 2 2 2-22281-3

SPRING, COMPRESSION

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.

- 1 1 1 1 1 1 1752373-4

DRAG

- 2 2 2 2 2 2 1901259-4

GUIDE, LOWER STRIP

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50.

- 4 4 4 4 4 4 1-2079383-1 SCR, BHSC, RoHS (M6 X 12)

- 1 1 1 1 1 1 3-240641-3 SPACER

- 1 1 1 1 1 1 1752360-1

SPACER,HOLD-DOWN

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.

- 1 1 1 1 1 1 3-240641-4 SPACER

261

1 - 1 1 1 1 1 1 240644-1

PLATE, REAR SHEAR

- - 1 - - - 1 2119957-2

APPLICATOR SHIM PACK

260

- - - - - -1

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY

ACTUATE THE COUNTER.

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.

7 - 1 - 1 1 1 1 8-21084-0

O-RING, .676 ID, .070 DIA. MAT.

252

1 - 1 1 1 1 11

690495-4

PLATE, FRONT SHEAR

- - - - 1 - 1 2119640-1

PUSH ROD, AIR FEED

250

1 1 1 1 1 1 1 1 1338673-1

ANVIL, COMBINATION

- - - - 1 - 1 2079988-1

BUSHING, LCH5-12, MISUMI

249

1 - 1 1 1 1 1 1 1-2217206-3 BLADE, SLUG

- - - - 1 - 1 2119641-1

FEED CAM, AIR FEED

248

- 1 1 1 1 1 1 240641-3

SPACER

- 1 - 1 1 1 1 2119798-1

DETENT PIN

247

- 1 1 1 1 1 1 238009-1

BLOCK, FL CRIMPER SPACER

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

FOR ADDITIONAL INFORMATION.

- 1 - 1 1 1 1 1-22279-3

SPRING, COMPRESSION

246

1 1 1 1 1 1 1 1 2-1633961-6 CRIMPER, INSULATION F PREMIUM

- - 1 - - - 1 2119759-1

RAM, AMP STYLE, END FEED, NON-ADJUST

245

- 1 1 1 1 1 1 1-455888-0 SPACER, CRIMPER

11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH

ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH

ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.

FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.

12 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR

USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM

WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT

13 WHEN RUNNING TERMINAL 160389,POSITION ITEM 261 IN PLACE OF ITEM 16.

- 1 1 1 1 11

-77 -7 -6 -5 -2 -1

2119082-9

PART NO

CAM, SNAIL, INSULATION ADJUSTMENT

DESCRIPTION

244

ITEM

ATLANTIC VERSION

Shown on sheets 1 of 4 & 2 of 4

(Pacific version shown on sheets 3 of 4

& 4 of 4)

1 1 1 1 1 1 1 1 1-456406-2 CRIMPER, WIRE PREMIUM

-77 -7 -6 -5 -2 -1 PART NO

DESCRIPTION

ITEM A

THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION

IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION

SHOULD BE CONTACTED FOR THE LATEST REVISION.

DIMENSIONS:

MATERIAL

TOLERANCES UNLESS

OTHERWISE SPECIFIED:

0 PLC

1 PLC

2 PLC

3 PLC

4 PLC

ANGLES

FINISH

DWN

09DEC2011

B. WEAVER

CHK

09DEC2011

G. HOFFNER

APVD

09DEC2011 NAME

G. BAILEY

PRODUCT SPEC

APPLICATION SPEC

WEIGHT

SIZE

CAGE CODE

A1 00779

Customer Accessible Production Drawing

TE Connectivity

Harrisburg, PA 17105-3608

Ocean End Feed

Applicator

DRAWING NO

RESTRICTED TO

2150030

SCALE

SHEET

1:1

REV

AMP 4805 REV 31MAR2000

SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION

▷